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Mauldin 1560 - User Manual

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Operation Manual
Model: 1560
Covers Serial Number Range:
848-S-56TCG9Y2*03848 through ______________________
Sold & Serviced By:
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Summary

Safety and Warnings

Important Safety Information

Provides critical safety information before operating or performing maintenance on the paver.

Service Warnings and Safety Identifiers

Covers general service checks, safety identifiers, and decal definitions for safe operation.

Machine Decals

Safety Decal Location

Illustrates the placement of various safety decals on the paver for easy identification.

Operator Controls and Displays

Machine Functions Explained

Details the purpose and operation of various controls and indicators on the paver's operator panel.

Material Feed and Two-Speed Controls

Describes the two-speed system and material feed operation modes, including auger and conveyor controls.

Digital Display Screens

Explains engine warning lamps, engine screen, material feed screen, and screed temperature screen.

Password Screen Access

Describes the password screen for accessing advanced settings, requiring technician guidance.

Operation Procedures

Starting the Paver

Outlines essential pre-start checks and the step-by-step procedure for starting the paver engine.

Driving and Steering

Explains how to operate the paver for forward, backward movement, steering, and adjusting steering tension.

Screed and Extension Adjustment

Initial Screed Adjustment Settings

Provides instructions and diagrams for setting up and adjusting the paver's screed.

Extension Bottom Setup

Details the adjustment of the extension bottom, including cam nuts and attack angles.

Maintenance Procedures

Fluid Capacities and Recommendations

Lists recommended fluids, their capacities, and specific grades for paver maintenance.

Engine and Filter Maintenance

Covers coolant, air filters, engine filters, and fuel filter/water separator maintenance procedures.

Battery Maintenance

Details the procedures for battery removal, cleaning, installation, charging, and storage.

Hydraulic System Maintenance

Explains hydraulic fluid changes, including safety precautions and inspection cycles.

Conveyor System Maintenance

Provides guidance on inspecting and maintaining the paver's conveyor drive system, including chain tensioning.

Troubleshooting

General Troubleshooting Approach and Resources

Offers a systematic approach, use of schematics, and troubleshooting charts for fault diagnosis.

System-Specific Troubleshooting

Covers troubleshooting for Engine, Transmission, Electrical, and Hydraulic systems with specific issues and corrections.

Maintenance Schedule and Guide

Equipment Removal and Installation

Outlines essential preparation and safety precautions for equipment removal and installation procedures.

Recommended Preventive Maintenance Intervals

Presents a table detailing preventive maintenance tasks and their recommended intervals.

Warranty Information

Limited Product Warranty Details

Details the limited product warranty, including duration, claims process, and exclusions.

Mauldin 1560 Specifications

General IconGeneral
BrandMauldin
Model1560
CategoryUtility Vehicle
LanguageEnglish

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