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MEDCAPTAIN HP-30 - Service Manual

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Syringe Pump HP-30
Before maintaining the HP-30 syringe pump, please read this Manual carefully and
follow the safety precautions and maintenance instructions contained herein.
MEDCAPTAIN MEDICAL TECHNOLOGY CO., LTD.
Service Manual

Table of Contents

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Summary

Intellectual Property and Statement

Statement

MEDCAPTAIN reserves final interpretation and may change manual contents without prior notice.

Version Information

Details the manual's version and issue date.

Important Information

Service Personnel

Requirements for personnel performing service on the pump.

Limitations of the Service Manual

Manual covers only described functions; updates may occur.

Technical Safety Checks (TSC)

User's obligation for safety checks as per manufacturer's indications.

Device Maintenance and Inspection

Warnings about maintenance procedures and their consequences.

Quality Control

MEDCAPTAIN's adherence to ISO standards and CE certification.

Safety Warnings

General warnings about high voltage and potential injuries during maintenance.

Acronyms and Abbreviations

List of technical terms and their meanings used in the manual.

List of Symbols

Explains various symbols used in the manual and their meanings.

Contact Information

Details for contacting MEDCAPTAIN for support or questions.

System Overview

Intended Use

Describes the product's purpose and clinical application.

Composition

Lists the main components included with the product.

Appearance

Visual description of the device's front and rear views.

Accessories

Lists available accessories with part numbers.

Product Specifications

Name and Model

Product identification including name and model number.

Physical Characteristics

Details on device dimensions, weight, and operating conditions.

Environmental and Safety Specifications

Covers storage, shipping, classification, and safety standards.

Power Supply Details

Electrical specifications for AC, DC, and battery power.

Display and Indicator Features

Information on the touch screen display and indicator lights.

Ports and Connectivity

List of available ports and their functions.

Infusion Rate Parameters

Specifies infusion and bolus rates for various syringe sizes.

Volume and Time Settings

Details VTBI, total volume display, and time settings.

Functional Features

Describes Anti-Bolus, KVO rate, modes, and drug library.

Safety and Alarm Features

Information on occlusion levels, alarm messages, and special functions.

Networking and Manufacture Date

Details wired networking and date of manufacture.

Hardware

Circuit Block Diagram

Overview of the device's electronic circuit layout.

Power Board

Details about the AC/DC power board circuit and test points.

Main Control Board

Description of the main control board's systems and functions.

HP-30 Key Pad Board

Circuit description of the key pad board.

HP-30 Clutch Board

Main functions of the clutch board.

Motor Speed Detecting Board

Description of how motor speed is detected.

HP-30 Nut Detection Board

Function of the nut detection board.

Pressure Sensor

Description of the pressure sensor and its handling.

Potentiometer Descriptions

Details on distance and syringe size potentiometers.

Battery Pack

Details on the lithium-ion battery pack.

Sensor Information

Sensor Information Test

Procedures for testing various sensors like motor, claw, clutch, pressure, and power.

Maintenance

Maintenance Overview and Schedule

Purpose, frequency, and recommendations for pump maintenance.

Battery Maintenance Procedures

Steps for checking, removing, and installing the internal battery.

Cleaning and Disinfection

Preparations for Cleaning

Steps and precautions before cleaning or disinfecting the device.

Cleaning Procedures

Guidelines and methods for cleaning the syringe pump.

Disinfection Procedures

Warnings and steps for disinfecting the device using recommended solutions.

Air Drying and Transportation

Instructions for drying and transporting the device.

Calibration

Touch Screen Calibration

Procedure to calibrate the touch screen display.

Syringe Size Potentiometer Calibration

Process for calibrating the syringe size sensor.

Distance Potentiometer Calibration

Process for calibrating the distance potentiometer.

Claw Angle Sensor Calibration

Process for calibrating the claw angle sensor.

Clutch Potentiometer Calibration

Process for calibrating the clutch position potentiometer.

Pressure Sensor Calibration

Process for calibrating the pressure sensor.

Syringe Accuracy Calibration

Aim and methods for calibrating syringe accuracy.

Alarms and Troubleshooting

Alarm Levels

Classification of alarms based on criticality and sound/light presentation.

Faults and Troubleshooting

Comprehensive guide to identifying and resolving device faults and alarms.

Disassembly and Assembly

Lower Shell Cover Plate Removal

Steps to remove the lower shell cover plate and associated screws.

Upper Shell and Battery Removal

Steps to remove the upper shell and internal battery.

Middle Plate and Lower Shell Removal

Steps to detach the middle plate and lower shell.

Trip Potentiometer Removal

Steps to remove the trip potentiometer.

Specification Potentiometer Removal

Steps to remove the specification potentiometer.

Drive Assembly and Middle Plate Removal

Steps to remove the drive and middle plate assemblies.

Pump Door and Middle Plate Assembly Removal

Steps to remove pump door and middle plate assemblies.

HP-30 Screen Assembly Removal

Steps to remove the screen assembly from the device.

Holder Assembly Removal

Steps to remove the syringe holder assembly.

Drive Head, Claw Motor, and Sensor Removal

Steps to remove drive head board, claw motor, and pressure sensor.

Nut Detection Board and Clutch Removal

Steps to remove nut displacement board and related FFCs.

Speed Measuring Board and Motor Removal

Steps to remove speed measuring board, belt, and main motor.

AC-DC and Micro USB Board Removal

Steps to remove AC-DC and Micro USB boards.

Rear Shell, Power Socket, and Speaker Removal

Steps to remove rear shell, power socket, and speaker.

Main PCBA Removal

Steps to remove the main Printed Circuit Board Assembly.

Fastener Assembly Removal

Steps to remove the fastener assembly.

General Assembly Notes

General notes for performing assembly in reverse order.

List of Spare Parts

Spare Parts Catalog

Comprehensive list of replaceable parts with codes and procedures.

Software Upgrade

Software Programming Tools Setup

Required tools and PC setup for software programming.

Executable Files for Programming

List of software files to be downloaded.

Upgrade Procedure

Step-by-step guide to perform software upgrade.

Appendix

Test Equipment and Special Tools

List of tools required for testing and maintenance.

Technical Safety Check (TSC) Checklist

Checklist for performing safety checks on the device every 24 months.

Checks After Repair

Checklist for verifying device functionality after repair.

MEDCAPTAIN HP-30 Specifications

General IconGeneral
BrandMEDCAPTAIN
ModelHP-30
CategoryWater Pump
LanguageEnglish

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