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Menzi Muck A111 - User Manual

Menzi Muck A111
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Operator's manual – Page 1
Operator's Manual
Operator's Manual
Menzi Muck A111 version E – Edition june 2007
Menzi Muck AG Maschinenfabrik Tel +41 (0)71 727 12 12
9443 Widnau / Switzerland Fax +41 (0)71 727 12 13
info@menzimuck.com
www.menzimuck.com
english

Table of Contents

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Summary

Preface

Safety Instruction

Obligations and Liability

Defines the basic requirements for safe handling and fault-free operation of the machine.

Warnings and Use Instructions

Provides essential warnings and notes for safe operation and product understanding.

Safe Handling of Fuel

Instructions for safe handling of flammable fuel, emphasizing no smoking or sparks.

Emergency Preparedness

Guidance on being prepared for emergencies like fires, including first aid and extinguisher.

Wearing Protective Clothing

Emphasizes wearing appropriate protective gear and maintaining full attention.

Noise Protection

Advises on wearing hearing protection due to potential hearing damage from noise.

Safety During Maintenance Tasks

Outlines safety procedures for performing maintenance and adjustments on the machine.

Precautions for High-Pressure Liquids

Details safety measures when dealing with high-pressure liquids to prevent severe injury.

Users and Their Responsibilities

Defines user roles (Owner, Operator, Mechanic) and their respective responsibilities.

Directions of Safe Operation

Operators

Specifies the qualifications and capabilities required for machine operators and service personnel.

Operating

Instructions for operating the machine from the designated operator's seat.

Road Driving

Conditions and permits required for driving the Menzi Muck on public roads.

Danger Zone

Defines the machine's danger zone and safety procedures to prevent harm to personnel.

Safety Distance

Recommends maintaining a minimum safety gap between the machine and surrounding structures.

Stability

Factors affecting machine stability and how to adapt work style to environmental conditions.

Working in the Region of Overhead Wires

Safety distances and procedures when operating near overhead power lines.

Lifting Operations

Guidelines for safe lifting, transporting, and lowering of secured loads.

Servicing, Maintenance

Safety precautions for servicing and maintenance, including battery disconnection.

Articulated Steering Lock

Instructions for using the safety bar to lock the articulated steering mechanism.

Starting Operation

Step-by-step guide for starting the machine, including pre-heating and checks.

Shut-off Operation

Procedures for safely shutting down the engine and the machine.

Excavator Operation

Specific operating instructions and safety precautions for excavator functions.

Tips for the Operator

Provides practical tips and warnings for safe and efficient operator practices.

Technical Data

Weight

Specifies the tare weight of the Menzi Muck A111 without the bucket.

Engine

Details of the John Deere 4-cylinder diesel engine, including type, capacity, and voltage.

Hydraulics

Technical specifications for the hydraulic system, including pumps, pressure, and oil capacity.

Drive

Information on drive speed, climbing ability, and braking systems.

Set of Tyres

Details wheel dimensions and recommended air pressure for different tyre sizes.

Noise Emissions

Specifies sound power and pressure levels in accordance with EU standards.

Forces (ISO 6015)

Lists ripping and breakout forces for different boom lengths.

Lifting Force Diagram

Illustrates lifting capacities and stresses for Menzi Muck A111 T1.8.

Buckets

Details various bucket types, their capacity, and weight.

Dimensions A111

Provides key dimensions for Menzi Muck A111 T2 and T1.8 models.

Operation

Basic Functions

Provides an overview of the machine's components and basic functional elements.

Overview - Operators Cab

Details the layout and components within the operator's cab.

Operators Seat

Describes the features and adjustments of the operator's seat for comfort and ergonomics.

Foot Pedal Adjustment

Instructions for adjusting the foot pedals for individual driver comfort and requirements.

Windscreen and Door

Procedures for opening the front windscreen and side windows.

Tilting Cab

Steps for tilting the cab for access, including safety precautions.

Opening and Closing the Covers

Instructions for opening and closing the rear and side covers of the machine.

Refuelling System

Details on the refuelling system and procedures for filling the diesel tanks.

Display and Command Elements

Control Panel

Identifies the various controls and switches on the machine's control panel.

Display Indicator

Explains the design and menus of the machine's display unit.

Keyword Index

An index of technical terms and their corresponding displays or controls.

Safety and Operation Instructions

Important safety notes regarding the display unit and its operation.

Commissioning

Procedures for the initial startup and commissioning of the control unit and display.

Main Menu Design

Overview of the data presented in the main menu of the display.

User Controls

Explanation of the function keys (F1-F6) and their menu activations.

Main Displays

Description of the main displays showing vital operating status details.

Operating and Status Displays

Detailed explanation of various operating and status symbols and indicators.

Fault Table of the Status Displays and Message Windows

Table detailing fault symbols, their causes, and associated warnings.

Detail Menu

Accessing detailed machine information and saved condition data via the F1 key.

Brightness; Contrast

Instructions for adjusting display brightness and contrast levels.

Date and Time

Procedure for setting the machine's internal clock and date.

Controls

Main Switch

Location and operation of the main switch for disconnecting batteries.

Emergency Shut Down Switch

Function and reset procedure for the emergency shut-down switch.

Ignition Lock

Operation of the ignition lock for starting and stopping the engine.

Speed Adjustment

How to adjust engine speed using the potentiometer and ECU for economical operation.

Engine Speed Governor at Low Temperatures

Protection mechanism limiting engine speed based on temperature.

Heating;Air Conditioning

Overview of the heating and air conditioning system controls and operation.

Lights

Operation of warning indicators, direction indicators, and working headlamps.

Central Lubrication (Optional)

Information on the optional central lubrication system and its activation.

Fine Mode

Activating fine mode to improve accuracy in levelling work by limiting hydraulic flow rate.

Operating the Upper Structure in Working Mode

General

General regulations and safety conditions for hoisting operations in the EC.

Safety Conditions

Essential safety requirements for lifting loads, including overload warning device.

Working Steps

Procedures for moving loads within adjusted sectors and responding to warning signals.

Sector Range of Hoisting Operation

Reference to technical data for lifting forces and stability in the sector range.

Operating the Arm, Shaft, Bucket, Telescope and Swivel Device

Detailed description of operating the machine's various articulated components.

Operating the Hydraulic Auxiliary Connections

Overview of hydraulic auxiliary connections and their joystick operation.

Powerline

Instructions for activating the auxiliary pump (Powerline) and setting speed/quantity.

Hydraulic Quick Changer

Procedures for coupling and uncoupling the hydraulic quick changer.

Operating Chassis

Caution When Articulating the Chassis

Safety warning about articulating the chassis off-road and ensuring widest possible support.

Sprag Claws

Instructions for mounting sprags with steel or rubber claws onto the machine.

Joystick Left

Assignment of functions to the left joystick for various machine operations.

Joystick Right

Assignment of functions to the right joystick for various machine operations.

Operating Auxiliary Equipment

Changing the Bucket

Step-by-step guide for detaching and attaching the excavator bucket.

Tilt Rotator

Operation of the tilt rotator using the joysticks.

Traction Winch

Instructions for activating and operating the traction winch.

Forestry Model - Woody 50 Harvester Head

Instructions for assembling, disassembling, and operating the Woody 50 harvester head.

Naarva Grip Feller Head

Operation of the Naarva Grip Feller Head, activated via the Powerline.

Operation Traction Drive

General

Description of traction drive system, including wheel hub drives and differential locks.

Driving

Rules and preparation steps for driving the machine, including superstructure positioning.

Driving Up Steep Roads

Engine settings and speed control for safely navigating steep roads.

Driving Mode; Steering Mode

Selection between conventional and automatic driving/steering modes.

Controlling the Traction Drive Speed

Using the switch and potentiometer to control traction drive speed and gears.

Braking

Procedure for bringing the machine to a standstill using the accelerator pedal.

Transport

Transport Instructions

Guidelines for using transport vehicles and procedures for loading and securing the machine.

Loading Example

Illustrates a method for loading the excavator onto a truck without ramps.

Transport by Helicopter, Crane or Skyline Crane

Precautions for transporting the machine using lifting equipment.

Component Mass

Lists the weights of various machine components for transport planning.

Maintenance and Repairs

Tips and Hints

General tips and advice for regular servicing and inspection of the excavator.

Maintenance

Essential safety and procedural guidelines for performing maintenance tasks.

The Main Points in Brief

Key points to check before operation and during maintenance.

Lubricant Table

Table detailing lubricants, their types, and filling quantities required for the machine.

Maintenance Schedule

Schedule outlining required maintenance actions at various operating hour intervals.

Boom Lubrication Schedule: 8 h or Daily

Visual guide for daily lubrication points on the boom assembly.

Telescoping Boom Lubrication Schedule: 8 h or Daily

Visual guide for daily lubrication points on the telescoping boom.

Lubrication Schedule Chassis: 50 h or Daily

Visual guide for lubrication points on the chassis, swivel foot, and cylinders.

Lubrication Schedule Chassis: 50 h or Weekly

Lubrication schedule for the rotating assembly at 50h or weekly intervals.

Central Lubrication (Optional): 8 h or Daily

Maintenance of the optional central lubrication system, focusing on the tank fill level.

Engine and Air-conditioning Unit

General

Overview of information provided on the diesel motor and related data.

Welding Work

Precautions to protect electronic components during welding operations.

Inspection Cooling Water

Daily check of the coolant level and procedures for replenishment.

Cooling Water Quality

Importance of cooling water quality and recommended anti-freeze mix.

Cleaning Radiator

Procedure for cleaning engine, hydraulic, and A/C radiators.

Servicing the Air Filter

Intervals and procedures for servicing the air filter unit.

Engine Oil and Filter Change

Detailed steps for changing engine oil and filter, including safety warnings.

Fuel Filter Replacement

Procedure for replacing the fuel filter, including bleeding the system.

Bleeding the Fuel System

Instructions for bleeding the fuel system to remove air.

Drain off Condensation at the Fuel Filter

Procedure for draining condensate water from fuel filters.

Cleaning the Crankcase Bleed Pipe

Instructions for cleaning the crankcase bleed pipe.

Checking and Adjusting Valve Play

Procedure for checking and adjusting valve play after 2000 operating hours.

Heating;Air Conditioning System Maintenance

Maintenance requirements for the heating and air conditioning system.

Electrical Equipment

General

Overview of the electrical system, including voltage, batteries, and starter motor.

Fuses

Location and function of fuses protecting the electrical components.

Main Fuse (70 A)

Location of the main fuse for protecting electrical components.

ECU Fuse (3 A)

Location of the fuse for the Engine Control Unit (ECU).

Relays

Identification and function of relays located in the cab.

Control Module Menu

Navigation and checking of active control modules for diagnostics.

Status Menu of the RC4-4;20

Accessing and interpreting error codes from the RC4-4/20 system.

Joystick Diagnostic Menu

Menu for checking individual joystick switches and their signals to the CANbus.

Output Module Diagnostics Menu

Menu for checking output module switching and diagnosing errors.

Hydraulic System

Hydraulic Oil Tank

Description of the hydraulic oil tank, filter, cooler, and level check.

Oil Types

Recommendations for hydraulic oil types and viscosity properties.

Check Hydraulic Oil Level

Procedure for checking the hydraulic oil level in the machine.

Replacing Hydraulic Oil Filter

Instructions for replacing the return filter element.

Changing the Supply Pressure Filter

Procedure for replacing the supply pressure filter.

Replacing the Partial Flow Filter (Optional)

Instructions for replacing the optional partial flow filter.

Changing the Hydraulic Oil

Procedure for changing the hydraulic oil, including draining and cleaning.

Oil Filling Procedure

Steps for replenishing hydraulic oil, including venting the pump.

Hydraulic Pumps

Details on the latest generation of LIFD pumps and their specifications.

Bleeding the Hydraulic Pumps

Procedure for bleeding hydraulic pumps before start-up or after repairs.

Distributor Gear

Maintenance schedule for the distributor gear, including oil change.

Installation Instructions for Pipe and Hose Lines

Steps to follow before disconnecting or replacing hydraulic hoses and pipes.

Hydraulic Diagram

Schematic diagram illustrating the machine's hydraulic system.

Swing

Swing Gear

Description of the swing gear, hydromotor, brake, and maintenance schedule.

Rotating Ball Bearing Joint

Lubrication and maintenance of the rotating ball bearing joint and internal gearing.

Telescope

Readjusting at Front Side

Procedure for readjusting the telescope play at the front side.

Readjusting at Front Top and Bottom

Information on securing plates and using adjustment plates for telescope alignment.

Readjustment at Rear

Procedure for readjusting the telescope play at the rear.

Drive Mechanism

Maintenance

Procedures for checking and changing oil in the hydrostatic wheel-hub drives.

Faults and Fault Rectification

Trouble Shooting on the Engine

Table of engine faults, their causes, and recommended remedies.

General Trouble Shooting on the Machine

Troubleshooting guide for general machine movement and component failures.

Tightening Torque Table

Proof of Service as per Service Schedule

Warranty Provisions

Exclusion of Warranty Claims

Conditions under which warranty claims become void.

Appendix

Menzi Muck A111 Specifications

General IconGeneral
BrandMenzi Muck
ModelA111
CategoryExcavators
LanguageEnglish

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