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Midtronics DSS-5000 User Manual

Midtronics DSS-5000
32 pages
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Users Guide
May 2017
167-000784EN-A
DSS-5000
Battery Diagnostic
Service System
For testing 6- and 12-volt automotive /
12-volt and 24-volt charging systems.

Table of Contents

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Midtronics DSS-5000 Specifications

General IconGeneral
BrandMidtronics
ModelDSS-5000
CategoryDiagnostic Equipment
LanguageEnglish

Summary

Chapter 1: Introduction

Battery Handling Safety Precautions

Safety guidelines for handling batteries and avoiding hazardous conditions.

Manual Symbol Guide

Explains the meaning of symbols used in the manual for warnings and procedural notes.

Analyzer Functionality Overview

Overview of the analyzer's functionality and how test results are displayed.

Optional Analyzer Accessories

Lists optional accessories for the analyzer and their purpose.

DSS-5000 System Components

Details the main components of the DSS-5000 system: Controller, Tester Pod, and Charging Dock.

Test Preparation and Initial Power Up

Covers battery inspection, testing locations, connection procedures, and initial power-up settings.

Initial System Configuration Settings

Details date/time, test settings, network, BMIS, email, and shop information setup.

Main Menu and User Interface Navigation

Explains the main menu structure, icons, and how to navigate through different screens.

Chapter 2: In Vehicle Test

In-Vehicle Battery Testing Procedure

Step-by-step guide to conducting battery tests while the battery is installed in the vehicle.

VIN Acquisition for In-Vehicle Tests

Instructions on how to scan or manually enter the VIN for test identification.

Interpreting Battery Test Results

Explains how to read and interpret the results of a battery test, including decision criteria.

System Test Procedure Overview

Outlines the steps for performing a system test, including starter and alternator checks.

System Test Results Summary

Provides an overview of the system test results for starter and alternator performance.

Detailed Starter & Alternator Test Data

Displays specific voltage, current, and ripple measurements for starter and alternator tests.

Alternator Test Result Analysis Guide

Details the meanings of different alternator test outcomes like charging normal, no output, low output, and high output.

Diode Test Result Interpretation

Explains the interpretation of diode test results, including excessive ripple, open phase, open diode, and shorted diode.

Chapter 3: Out Of Vehicle Test

Out-of-Vehicle Battery Testing

Guide for testing batteries removed from the vehicle, often for warranty claims or returns.

Entering Battery Information for Testing

Details the fields required to input battery specifics for accurate out-of-vehicle testing.

Chapter 4: After New Battery Install

New Battery Installation and Testing

Procedure for testing a newly installed battery and registering it with the vehicle's system.

VIN Acquisition for New Battery Install

Steps for identifying the vehicle and battery using VIN scan or manual entry for new battery installations.

Battery Registration & Electronics Reset

Covers registering the new battery and performing electronic resets required for some vehicle systems.

New Battery Install Test Results

Displays and interprets battery test results after a new battery has been installed.

New Battery Install System Test Summary

Overview of starter and alternator test summaries following a new battery installation.

System Test Procedure for New Battery Install

Steps to perform system tests (starter, alternator) after installing a new battery.

Alternator & Diode Test Analysis (New Install)

Explains the interpretation of alternator and diode test results in the context of new battery installations.

Chapter 5: DMM (Digital Multimeter)

Introduction to Digital Multimeter (DMM)

Introduction to the DMM function for troubleshooting low voltage electrical circuits.

Measuring DC Voltage

How to use the DC Voltmeter to measure voltage in a circuit.

Measuring AC Voltage

How to use the AC Voltmeter to measure voltage in a circuit.

Measuring DC Current (Amps)

How to use the DC Ammeter to measure DC current flow.

Measuring AC Current (Amps)

How to use the AC Ammeter to measure AC current flow.

Ohmmeter and Continuity Testing

Instructions for using the Ohmmeter to detect open or excessive resistance.

Diode Voltage Drop Measurement

Procedure for measuring voltage drop across components like diodes.

Amps and Volts Measurement

Using the Amps Volts function to measure charging voltage and current.

Temperature Measurement with IR Sensor

Using the IR temperature sensor to measure ambient surface and component temperatures.

Digital Multimeter Specifications

Detailed specifications for the Digital Multimeter functions, including range, resolution, and accuracy.

Chapter 6: History

Tool Usage and Test History

Accessing records of tool usage, individual test results, and summary totals.

Historical Test Totals and Summaries

Viewing totals by test decision, test type, date, and location for historical analysis.

Vehicle-Specific Test History

Tracking and searching test history for specific vehicles using VIN or manual lookup.

User Test History Tracking

Reviewing test totals and individual test details for the currently logged-in user.

Chapter 7: Messages

Accessing and Managing System Messages

How to view alerts, notifications, and perform actions related to system messages.

Understanding Critical vs. Notification Messages

Differentiates between critical messages requiring action and general notifications.

Chapter 8: Support

Support Functions: Self-Test and Manual

Accessing built-in self-testing and viewing the digitized instruction manual.

System Self-Diagnostics Guide

Performing diagnostic tests on WiFi, printers, CVG, Tester Pod, and display.

Chapter 9: Settings

WiFi Network Setup and Management

Adding, deleting, and managing WiFi network connections for the analyzer.

Printer Setup and Connection

Connecting and configuring WiFi and Bluetooth printers for test result printing.

Email Address Book Management

Adding, editing, and deleting email addresses for sending test results.

Outgoing Email Server Settings

Configuring server details for outgoing email communication.

User Account Management (Admin)

Managing user accounts, including modifying usernames, passwords, and user types.

Language and Input Settings

Customizing system, test result, email, and print languages.

Controller Display Settings

Adjusting screen brightness, sleep time, and dim time for optimal display visibility.

BMIS Login and Shop Information

Logging into BMIS and configuring shop details, including store name and address.

Default Test Settings Configuration

Setting defaults for battery rating, temperature units, and decimal separators.

Date and Time Settings Configuration

Setting the analyzer's time format, date format, time zone, date, and time.

Managing Connected Device Lists

Managing connected accessory devices and CVG-2 modules.

Adding/Deleting Tester Pods and CVG Devices

Procedures for linking new Tester Pods and CVG devices, and removing existing ones.

Version Information and Software Updates

Displaying software versions and checking for tester software updates.

Factory Reset and Legal Information

Restoring factory settings and accessing software attribution details.

Appendix A: Battery Information Screen Descriptions

Battery Information Screen Field Descriptions

Detailed descriptions of each field within the Battery Information screen, such as VIN, Make, Model, and Battery Type.

Appendix B: Recommended Test Procedure

VIN Scanning Tips and Best Practices

Tips and techniques for effectively scanning vehicle VIN barcodes using the built-in camera.

Patents and Warranty Information

Product Limited Warranty Information

Information regarding the product's one-year limited warranty, coverage, and exclusions.

Service and Technical Support Contact

Instructions for obtaining service, troubleshooting, and contacting Midtronics for support.

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