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MIMAC MAXIDROP TWIST - User Manual

MIMAC MAXIDROP TWIST
68 pages
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MAXIDROP
TWIST MAXX EVO
E
N
G
L
I
S
H
USE AND MAINTENANCE MANUAL
R2

Table of Contents

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Summary

1. INTRODUCTION

1.2. PURPOSE OF THE MANUAL

Defines the manual's objective for correct and safe machine use and operation.

1.5. IMPORTANCE OF THE MANUAL

Stresses the necessity of reading and understanding the manual before operating the machine.

1.6. INTENDED AUDIENCE

Lists the specific roles and personnel intended to read this manual.

2. PRELIMINARY INFORMATION

2.1. MANUFACTURER DETAILS

Provides contact information for MIMAC ITALIA S.R.L., including address and email.

2.5. GUARANTEE

Details the 12-month guarantee, its coverage, exclusions, and conditions of validity.

2.6. SOFTWARE OWNERSHIP

States MIMAC ITALIA's ownership of the implemented software and the user's license.

2.7. PREPARATION OF THE WORK PLACES

2.8. RECEIVING THE MACHINE

Instructions for checking machine condition upon arrival and reporting any damage or missing parts.

2.8.2. LIFTING AND HANDLING

Safety precautions and methods for lifting and handling the machine to prevent accidents.

2.9. USERS TRAINING

2.11. INTENDED USE

Outlines authorized use, prohibitions, and liabilities for unauthorized modifications or misuse of the machine.

2.12. NOISE WARNINGS

2.13. CLOTHING

Mandatory clothing and personal protective equipment requirements for operators in a food production environment.

3. SAFETY

3.1. GENERAL INFORMATION

General safety principles, emergency stop usage, and precautions against tampering with safety devices.

3.2. DESCRIPTION OF PICTOGRAMS

Explains the meaning of various safety pictograms used throughout the manual for hazard identification.

3.3. DESCRIPTION OF SAFETY DEVICES

3.3.1. FIXED GUARDS

Describes fixed guards and the procedure for their removal for maintenance operations.

3.3.2. MOVABLE GUARDS

Explains movable guards connected to safety micro-switches or photocells for automatic stopping.

3.4. PLACEMENT OF SECURITY DEVICES AND SIGNALS

3.5. RESIDUAL RISKS

Identifies potential residual risks, such as hand crushing, that may remain during operation or maintenance.

4. MACHINE DESCRIPTION

4.1. GENERAL DESCRIPTION

Provides an overview of the dropping machine's flexibility and capabilities in producing various pastries.

4.2. IDENTIFICATION

Explains the information contained on the machine's identification plate.

4.3. TECHNICAL SPECIFICATIONS

Lists key technical specifications including dimensions, weight, capacity, and power requirements.

4.3.2. MAXIDROP MAXX; MAXIDROP MAXX EVO

4.4. MAIN COMPONENTS

Identifies and describes the primary functional components of the machine.

4.5. EQUIPMENT

4.6. WORKING AREAS

Defines the distinct operational zones for the machine operator during use.

4.6.1. MAXIDROP TWIST;MAXIDROP TWIST EVO

4.7. PRODUCTS OVERVIEW

Displays examples of the various types of products that can be produced by the machine.

5. START-UP AND OPERATION CHECKS

5.1. POSITIONING

Guidelines for correct machine placement, ensuring adequate space for operation and maintenance.

5.2. ELECTRICAL CONNECTION TO POWER SUPPLY AND EARTH

Instructions and responsibilities for safe electrical connection, including power supply and earthing systems.

5.3. CONTROL DESCRIPTION

Provides an overview of the machine's main control interface and its functions.

5.3.1. CONTROL PANEL

5.3.3. TOUCH SCREEN PANEL

Explains the navigation, features, and operation of the machine's touch screen interface.

5.4. PRELIMINARY OPERATIONS

5.4.1. INSERTING THE ROLLER TYPE DOSING UNIT

Step-by-step guide for correctly installing the roller type dosing unit into the machine.

5.4.2. INSERTING THE PUMP TYPE DOSING UNIT

5.4.3. INSERTING THE MOULD

5.4.4. INSERTING AND ADJUSTING THE WIRE CUTTING SYSTEM

Guide for assembling and adjusting the wire cutting system for dough cutting.

5.4.5. INSERTING;REPLACING THE STEEL WIRE

6. MACHINE USE

6.1. SELECTING A PROGRAM

Instructions on how to select and manage operational programs on the machine's interface.

6.2. CREATING;MODIFYING A PROGRAM

Steps for creating new programs and editing existing ones for product recipes.

6.3. PARAMETERS MENU

6.4. DESCRIPTION OF PRODUCT PARAMETERS

Explains the various product parameters, their icons, and how to enter values.

6.4.1. DOSAGE PARAMETERS

6.4.1. DOSAGE PARAMETERS

Continues detailing dosage parameters like vacuum, pre-vacuum pause, and settings for multilayer products.

6.4.1. DOSAGE PARAMETERS

Further dosage parameters covering multi-step products, drop shape settings, and minimum dropping speed.

6.4.2. NOZZLES ROTATION PARAMETERS

6.4.2. NOZZLES ROTATION PARAMETERS

Continues parameters for nozzle rotation in multilayer and double rotated products, including tray advancement.

6.4.3. WIRE-CUTTING PARAMETERS

6.4.4. TRAY ADVANCE PARAMETERS

Parameters for managing tray movement, number of rows, tray length, and travel speed.

6.4.4. TRAY ADVANCE PARAMETERS

6.4.5. LIFTING PARAMETERS

6.7. PROTECTING PROGRAMS WITH A PASSWORD

6.8. PROGRAM BACKUP;RESTORE

6.8.1 BACKUP

Step-by-step guide to backing up programs and machine data onto a USB flash drive.

6.8.2 RESTORE

Step-by-step guide to restoring programs and machine data from a USB flash drive.

6.9. WARNINGS ON PROGRAMMING

6.10. STARTING PRODUCTION

6.10.1. PLACE THE DOUGH IN THE HOPPER

Instructions for properly loading dough into the machine's hopper for processing.

6.10.2. PRESSURIZING THE SYSTEM

Steps to pressurize the dough for accurate dosage before starting each production cycle.

6.11. KEY TO MANUAL CONTROL ICONS

6.11.1. DOSING CONTROL ICONS

Icons related to the manual control of the dosing unit's operations.

6.11.2. NOZZLES ROTATION CONTROL ICONS

Icons used for manual control of the nozzle rotation mechanism.

6.11.3. WIRE-CUTTING CONTROL ICONS

6.11.4. TRAY ADVANCE CONTROL ICONS

Icons used for manual control of the tray advance and conveyor movement.

6.11.5. LIFTING CONTROL ICONS

6.12. MACHINE STOPPING DURING AN EMERGENCY

Procedures and critical warnings regarding emergency stopping and safe restarting of the machine.

7. SETUP AND DIAGNOSIS

7.1. MACHINE PARAMETERS

Instructions on accessing and managing the machine's operational parameters.

7.1.1. LANGUAGE SETTING

Procedure for changing the display language on the machine's touchscreen interface.

7.1.2. DESCRIPTION OF THE MACHINE PARAMETERS

Detailed explanation of various machine parameters and their respective functions.

7.2. DIAGNOSTICS SCREEN

7.2.1. PLCS INPUTS AND OUTPUTS

Explains the function of PLC inputs and outputs for system status monitoring.

7.2.2. DOSING MOTOR

Shows the status and inverter management details for the dosing motor.

7.2.3. CONVEYOR ADVANCE MOTOR

7.2.4. LIFTING MOTOR

Shows the status and inverter management details for the lifting motor.

7.2.5. NOZZLES ROTATION MOTOR

7.2.6. WIRE-CUTTING MOTOR

Shows the status and inverter management details for the wire-cutting motor.

7.3. ALARMS AND SIGNALS

7.3.1. TABLE OVERTRAVEL ALARM: RESETTING INSTRUCTIONS

Specific instructions for resetting the table overtravel alarm condition.

8. CLEANING

8.1. GENERAL INFORMATION

General guidelines and essential precautions for cleaning the machine and its components.

8.1.1. FOOD HYGIENE REQUIREMENTS

Specific requirements for maintaining food hygiene standards during cleaning processes.

8.1.2. CLEANING OF PARTS WHICH DO NOT COME INTO CONTACT WITH FOOD

Cleaning procedures for parts of the machine that do not directly contact food products.

8.2. STATIONARY MOULD DISASSEMBLING AND CLEANING

8.3. ROTARY MOULD DISASSEMBLING AND CLEANING

Steps for disassembling and thoroughly cleaning rotary moulds.

8.4. ROLLER TYPE DOSING UNIT DISASSEMBLING AND CLEANING

8.5. PUMP TYPE DOSING UNIT DISASSEMBLING AND CLEANING

9. MAINTENANCE

9.1. GENERAL INFORMATION

General principles and essential safety precautions for performing maintenance operations.

9.2. SUBJECT TO WEAR PARTS

Identifies machine parts that are subject to mechanical wear over time.

9.3. STANDARD MAINTENANCE

Describes routine maintenance tasks that can typically be performed by operators.

9.4. SPECIAL MAINTENANCE

Outlines special maintenance procedures that require the intervention of trained technicians.

9.8. DISMANTLING AND DISPOSAL

MIMAC MAXIDROP TWIST Specifications

General IconGeneral
CategoryIndustrial Equipment
ManufacturerMIMAC
ModelMAXIDROP TWIST
Power Supply50Hz
Control SystemPLC
Automation LevelAutomatic