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Mitsubishi MELFA SD Series - User Manual

Mitsubishi MELFA SD Series
150 pages
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Mitsubishi Industrial Robot
SD
Series
R V-2SD/2SDB
Standard Specifications Manual
(CR1D
A
-700 series Controller)
BFP-A8790-R
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Mitsubishi MELFA SD Series Specifications

General IconGeneral
BrandMitsubishi
ModelMELFA SD Series
CategoryRobotics
LanguageEnglish

Summary

Safety Precautions

Enforcement of Safety Training

All teaching work must be carried out by a trained operator.

Preparation of Work Plan

Prepare a work plan for operating the robot and handling errors.

Setting of Emergency Stop Switch

Prepare a device to stop operation immediately during teaching.

Installation of Safety Fence

Provide a fence or enclosure to prevent contact between operator and robot.

Inspection Before Starting Work

Inspect robot, emergency stop switch, and related devices before starting work.

Safety Precautions (Continued)

Use Robot Within Environment Specifications

Operate within specified environmental conditions to avoid faults.

Transport Robot in Designated Posture

Use correct posture to prevent injuries or faults from dropping.

Workpiece Weight and Torque Limits

Ensure workpiece weight does not exceed rated load or tolerable torque.

Securely Install Hand and Tool

Properly install tools and grasp workpieces to prevent injury or damage.

Securely Ground Robot and Controller

Grounding prevents malfunctioning and electric shock.

Safety Fence Door Interlock

Ensure safety fence door locks or stops robot when opened during operation.

Prohibited Modifications and Non-Designated Parts

Do not modify or use non-designated parts to prevent faults.

Safety Precautions (Continued)

Avoid Main Power OFF During Operation

Do not turn off controller main power during operation to maintain accuracy.

Avoid Power OFF During Data Rewriting

Do not turn off power while rewriting internal information to prevent data damage.

Use Manufacturer-Confirmed Network Equipment

Use confirmed network equipment; implement noise measures if necessary.

Install Earth Leakage Breaker

Install an earth leakage breaker for leakage protection.

Revision History

EC Declaration of Conformity Added

Inclusion of EC Declaration of Conformity documents.

CR1 DA Controller Outside Dimension Changed

Changes to the controller's external dimensions.

Parallel I;O Interface Signal Assignments Corrected

Correction of signal assignments for I/O interfaces.

KC Mark Specification Controller Explanation Added

Explanation of KC mark specification controller added.

1 General Configuration

1.1 Structural Equipment

Details of the robot's structural components and standard enclosures.

1.2 Model Type Name of Robot

How to identify the robot model by its type name.

1.3 CE Marking Specifications

Differences and type names for CE marking specifications.

1.5 Instruction Manuals

Details about supplied instruction manuals on CD-ROM.

1.6 Contents of the Structural Equipment

List of structural equipment for the robot arm.

1.6.2 Controller

Devices that can be installed on the controller and their connections.

1.7 Contents of the Option Equipment and Special Specification

List of optional equipment and special specifications.

2 Robot Arm

2.1 Standard Specifications

Detailed technical specifications of the robot arm.

2.2 Definition of Specifications

Explanation of key specification definitions.

2.2.2 Rated Load (Mass Capacity)

Details on mass capacity and related design considerations.

2.2.3 Protection Specifications

Information on robot arm protection specifications and applicable fields.

2.3 Names of Each Part of the Robot

Diagram and identification of major robot arm parts.

2.4 Outside Dimensions ・ Operating Range Diagram

Diagrams showing external dimensions and operating ranges.

2.5 Tooling

Information on wiring and piping for hands.

2.5.2 Internal Air Piping

Details on internal air piping for the robot.

2.5.3 Internal Wiring for the Pneumatic Hand Output Cable

Wiring for pneumatic hand output signals.

2.5.4 Internal Wiring for the Hand Check Input Cable

Wiring for hand check input signals.

2.5.5 Wiring and Piping System Diagram for Hand

System diagrams for hand wiring and piping.

2.5.6 Electrical Specifications of Hand Input;Output

Electrical specifications for hand input and output circuits.

2.5.7 Air Supply Circuit Example for the Hand

Example of pneumatic supply circuitry for the hand.

2.6 Options

Overview of available robot options.

(1) Machine Cable Extension

Details on machine cable extension order types, outline, and configuration.

(1) Machine Cable Extension - Fixing the Flexible Cable

Instructions for fixing flexible cables.

(2) Changing the Operating Range

Information on changing the operating range using stoppers.

(3) Solenoid Valve Set

Order types, outline, configuration, and specifications for solenoid valve sets.

(4) Hand Input Cable

Order type, outline, configuration, and specifications for hand input cables.

(5) Hand Output Cable

Order type, outline, configuration, and specifications for hand output cables.

(6) Hand Curl Tube

Order type, outline, configuration, and specifications for hand curl tubes.

2.7 About Overhaul

Information on robot overhaul procedures and intervals.

2.8 Maintenance Parts

List of consumable parts for the robot arm.

3 Controller

3.1 Standard Specifications

Detailed standard specifications for the CR1DA-700 series controller.

3.1.2 Protection Specifications and Operating Supply

Protection methods and operating supply details for the controller.

3.2 Names of Each Part

Diagram and identification of controller parts.

(1) Padlock Specification

Method for locking the power switch using a padlock.

Fig.3-3 Names of Each Part (Rear Side CR1 DA-771)

Identification of connectors and terminals on the rear of the CR1DA-771 controller.

Fig.3-4 Names of Each Part (Rear Side CR1 DA-771-S15;S16)

Identification of connectors and terminals on the rear of CR1DA-771-S15/S16 controllers.

3.3 Outside Dimensions;Installation Dimensions

Diagrams showing the outside dimensions of the controller.

3.3.2 Installation Dimensions

Requirements for installing the controller, including clearances.

3.3.3 Cable Lead-in and Dimension

Details on cable entry points and dimensions for the controller.

3.4 External Input;Output

Overview of external input/output types for robot control.

3.5 Dedicated Input;Output

Details on dedicated input/output signals and their functions.

3.6 Emergency Stop Input and Output etc.

Wiring for external emergency stop, special stop, door switch, and enabling device.

3.6.2 Special Stop Input(SKIP)

Electric specifications and internal circuit for the special stop input.

3.6.3 Door Switch Function

Functionality of the door switch for safety fence interlocks.

3.6.4 Enabling Device Function

Function and usage of the enabling device for safety.

(3) Automatic Operation;Jog Operation;Brake Release and Necessary Switch Settings

Switch settings for various operations like automatic, jog, and brake release.

3.7 Additional Axis Function

Information on controlling additional axes using the controller.

3.8 Magnet Contactor Control Connector Output (AXMC) for Addition Axes

Using AXMC for synchronizing servo ON/OFF status with additional axes.

3.9 Options

Overview of available controller options.

(1) Teaching Pendant (T;B)

Order types, outline, configuration, and specifications for teaching pendants.

(1) Teaching Pendant (T;B) - Key Layout and Main Functions

Layout of keys and explanation of main functions on the teaching pendant.

(2) Pneumatic Hand Interface

Interface required for robot arm's hand output signals.

(3) Parallel I;O Interface

Information on the parallel I/O interface for expanding external I/Os.

(4) External I;O Cable

Details on order types, configuration, specifications, and pin numbers for external I/O cables.

(5) Parallel I;O Unit

Information on parallel I/O units for expanding external inputs and outputs.

(5) Parallel I;O Unit - Fig.3-27 Installing the Parallel I;O Unit (CR1 DA-700 Series)

Installation method and dimensions for the parallel I/O unit.

(5) Parallel I;O Unit - Fig.3-29 Pin Arrangement of the Parallel I;O Unit

Pin arrangement of connectors for the parallel I/O unit.

(6) External I;O Cable

Details on order types, configuration, specifications, and pin numbers for external I/O cables.

(8) CC-Link Interface

Information on the CC-Link interface option for communication.

(8) CC-Link Interface - Table 3-36 Specifications

Detailed specifications for the CC-Link interface.

(9) Extension Memory Cassette

Information on the extension memory cassette for increasing teaching points.

(10) RT ToolBox2;RT ToolBox2 mini

Details on the RT ToolBox2 software for PC functions.

(10) RT ToolBox2;RT ToolBox2 mini - Functions

Features and functions of RT ToolBox2 software.

(11) Instruction Manual(Bound Edition)

Details on the bound instruction manuals provided.

3.10 Maintenance Parts

List of consumable parts for the controller.

4 Software

4.1 List of Commands

List of available commands in MELFA-BASIC V.

4.2 List of Parameters

List of main parameters for robot configuration and operation.

5 Instruction Manual

5.1 The Details of Each Instruction Manuals

Overview of the various instruction manuals provided with the product.

6 Safety

6.1 Safety

General safety measures for industrial robot usage.

6.1.3 Precautions for Using Robot

Safety precautions for robot installation, operation, and handling.

6.1.4 Safety Measures for Automatic Operation

Safety measures to be taken during automatic robot operation.

6.1.5 Safety Measures for Teaching

Safety measures to be observed during robot teaching operations.

6.1.6 Safety Measures for Maintenance and Inspections, etc.

Safety measures for maintenance, inspection, and repair work.

6.1.7 Examples of Safety Measures

Wiring examples for emergency stop and other safety circuits.

(1) External Emergency Stop Connection [Supplementary Explanation]

Supplementary explanation for external emergency stop connections.

6.2 Working Environment

Recommended installation locations and environmental conditions for optimal operation.

6.3 Precautions for Handling

Important handling precautions for the robot arm and controller.

7 Appendix

Appendix 1 : Specifications Discussion Material

Material related to specifications and robot selection.

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