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Mitsubishi RV-2AJ User Manual

Mitsubishi RV-2AJ
95 pages
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MITSUBISHI
Mitsubishi Industrial Robot
RV-2A/3AJ
INSTRUCTION MANUAL
ROBOT ARM SETUP & MAINTENANCE
BFP-A8183-B

Table of Contents

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Mitsubishi RV-2AJ Specifications

General IconGeneral
ManufacturerMitsubishi
TypeIndustrial Robot
Payload2 kg
Number of axes6
Axes6
Reach504 mm
Repeatability±0.02 mm
InstallationFloor, Wall, Ceiling

Summary

Before Starting Robot Use

How to Use Instruction Manuals

Explains the contents and purposes of various manuals included with the product. Covers Safety Manual, Standard Specifications, Robot Arm Setup & Maintenance, Controller Setup, Detailed Explanation of Functions and Operations, MOVEMASTER COMMANDS, and Troubleshooting.

General Safety Precautions

Details common precautions for robot handling, system design, and ensuring operator safety. Includes CAUTION, WARNING, and DANGER statements.

Robot Unpacking and Installation Procedures

Product Confirmation and Standard Configuration

Lists standard configuration parts for the robot arm and their quantities. Also refers to separate 'Standard Specifications' for optional products.

Robot Arm Installation Procedures

Details the steps for unpacking, transporting, mounting, grounding, and connecting the robot arm to the controller.

Setting Robot Arm Origin for High Accuracy

Explains the necessity and methods for setting the robot's origin point for accurate operation, including pendant installation and data input.

Confirming Robot Operation with Jogging

Explains how to perform manual movements (jog operation) of the robot arm using the teaching pendant to verify correct operation.

Installing Optional Robot Devices

Solenoid Valve Set Installation

Details the installation procedures for solenoid valve sets for various robot types, including connection methods.

Pneumatic Hand Set Installation

Provides instructions for installing the pneumatic hand set, including component configuration and connection steps.

Motorized Hand Set Installation

Explains the installation of the motorized hand set, covering hand adapter, curl cable, and connector connections.

Hand Cable and Tube Installation

Details the installation of hand input/output cables and hand curl tubes for connecting hands and sensors.

Basic Robot Operations Guide

Robot Maintenance and Inspection Schedule

Maintenance and Inspection Interval

Outlines daily and periodic inspection schedules to ensure long-term product performance, prevent trouble, and maintain safety.

Inspection Items

Lists detailed daily and periodic inspection items for the robot arm, including procedures and remedies for identified issues.

Timing Belt Maintenance

Details the inspection, maintenance, and replacement procedures for the J5-axis timing belt, including replacement criteria.

Lubrication

Identifies lubrication points for robot axes and provides specifications for grease types, amounts, and intervals.

Resetting the Origin

Details various methods for resetting the robot's origin, essential for high-accuracy operation.

Robot Configuration Flags and Appendix

Robot Posture Configuration Flags

Explains configuration flags (RIGHT/LEFT, ABOVE/BELOW, NONFLIP/FLIP) that indicate robot arm posture.

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