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NC HT1.0 User Manual

NC HT1.0
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HT1.0 Site Dumper
HT1.0 Site DumperHT1.0 Site Dumper
HT1.0 Site Dumper
MAINTENANCE
MAINTENANCE MAINTENANCE
MAINTENANCE
INSTRUCTION
INSTRUCTION INSTRUCTION
INSTRUCTION
MANUAL
MANUALMANUAL
MANUAL
NC ENGINEERING (HAMILTONSBAWN) LTD
2 Killyrudden Road, Hamiltonsbawn, Co Armagh, BT61 9SF
Tel: 028 38871970 Fax: 028 38870362
email:
sales@nc-engineering.com www.nc-engineering.com
REVISION B
ORGINAL INSTRUCTIONS

Table of Contents

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NC HT1.0 Specifications

General IconGeneral
BrandNC
ModelHT1.0
CategoryUtility Vehicle
LanguageEnglish

Summary

Foreword

EC Declaration of Conformity

Noise Level Declaration

Vibration Declaration

Technical Specifications

Engine Specifications

Engine type, displacement, power, torque, and emissions.

Transmission and Drive

Details hydrostatic transmission and drive characteristics.

Hydraulic System Details

Explains the hydraulic system components and features.

Key Features

Lists key features and benefits of the dumper.

Maintenance Decal Descriptions

Safety Decals and Descriptions

Introduction to Maintenance

Engine Body Specifications

Engine Body Specifications (Continued)

Engine Body Specifications (Continued)

Engine Body Specifications (Continued)

Engine Body Specifications (Continued)

Lubricating and Cooling System Specifications

Fuel System Specifications

Fuel System Specifications (Continued)

Service Record Sheet

Service Schedules

Service Schedules - Chassis Grease Points

Torque Settings for Bolts

Kubota Torque Settings

Engine Torque Settings

Fluids and Lubricants

Engine Lubricating Oil

Details engine oil grade, viscosity, and capacity.

Engine Oil Capacity

Specifies the engine oil capacity for the dumper.

Coolant Mixtures

Fuel Specification and Contaminants

Acceptable Fuels

Lists types of fuel considered acceptable for the dumper.

Effect of Fuel Contaminants

Explains the impact of dirt, water, and wax on the fuel system.

Low Fuel and Air Bleeding

Low Fuel Warning

Describes the low fuel warning light and gauge.

Air Bleeding Procedure

Step-by-step guide to bleeding the fuel system.

Hydraulic Oil and Grease

Hydraulic Oil Specification

Specifies the type and viscosity of hydraulic oil.

General Grease Points

Mentions multi-purpose grease for lubrication points.

For Your Safety

Fault Diagnosis and Safety

Procedures for handling dumper faults safely.

Repair Area Safety

Guidelines for maintaining a safe repair environment.

Safe Repair Practices

Essential precautions and practices during repair work.

Maintenance Procedures

Before Starting Maintenance

Pre-maintenance checks and preparation.

Cleaning Procedures

Guidelines for cleaning the machine and components.

Changing Oils

Instructions for draining and refilling engine oil.

Working on Hydraulic System

Safety advice for hydraulic system maintenance.

Battery Maintenance

Battery Location

Identifies the location of the dumper's battery.

Battery Safety Precautions

Safety guidelines for working with the battery.

Battery Isolator Usage

Air Cleaner Servicing

Cooling System Maintenance

Checking Coolant Level

How to check the coolant level safely.

Draining the Cooling System

Procedures for safely draining the cooling system.

Refilling the Cooling System

Steps for refilling the cooling system with coolant.

Engine Oil Maintenance

Checking Engine Oil Level

How to check the engine oil level.

Adding Engine Oil

Procedure for adding correct engine oil.

Draining Engine Oil

Hydrostatic Drive Oil

Hydrostatic Drive Oil Specification

Recommended oil type for the hydrostatic drive.

Hydraulic Oil Level Checking

Procedure for checking hydraulic oil level.

Towing and Brake Procedures

Towing Procedure

Steps for safely towing the dumper.

Opening High Pressure Circuit

How to open the high pressure circuit for towing.

Releasing Parking Brakes

Steps for releasing the parking brakes.

Brake System Operation

Hydraulic System Overview

Hydraulic Maintenance and Filters

Hydraulic System Maintenance

Best practices for hydraulic circuit maintenance.

Hydraulic Filters

Details on maintenance of hydraulic filters.

Hydraulic Oil Management

Adding Hydraulic Oil

Procedure for adding hydraulic oil to the tank.

Changing Hydraulic Oil

Steps for draining and refilling hydraulic oil.

Changing Hydraulic Filter Element

Changing Filter Element

Steps for changing the hydraulic filter element.

Replacing Filter Elements

Importance of using genuine replacement filters.

Machine Storage Procedures

Electrical System and Fuses

Electrical System Overview

Details battery, alternator, and sensitivity to temperature.

Relay and Fuse Box Layout

Identifies the location and function of fuses and relays.

Introduction to Fault Finding

Fault Finding

Dumper will not start or difficult to start (no exhaust smoke)

Identifies causes and remedies for starting issues without exhaust smoke.

Fault Finding

Dumper will not start or difficult to start (exhaust smoke)

Identifies causes and remedies for starting issues with exhaust smoke.

Fault Finding

Engine will not crank or cranks slowly

Identifies causes and remedies for engine not cranking or cranking slowly.

Fault Finding

Engine starts then stops

Identifies causes and remedies for the engine starting and then stopping.

Fault Finding

Engine poor running

Identifies causes and remedies for poor engine running.

Fault Finding

Engine poor running at idle

Identifies causes and remedies for poor engine running specifically at idle.

Fault Finding

Engine excessive noise

Identifies causes and remedies for excessive engine noise.

Fault Finding

Engine compression knocks

Identifies causes and remedies for engine compression knocks.

Fault Finding

Engine reduced power output

Identifies causes and remedies for reduced engine power output.

Fault Finding

Engine reduced power output (continued)

Continues identifying causes and remedies for reduced engine power output.

Fault Finding

Engine will not reach maximum rpm

Identifies causes and remedies for the engine not reaching maximum rpm.

Fault Finding

Engine rpm surges

Identifies causes and remedies for engine rpm surges.

Fault Finding

Engine excessive vibration

Identifies causes and remedies for excessive engine vibration.

Fault Finding

Engine exhaust smoke excessive (Black smoke)

Identifies causes and remedies for excessive black engine exhaust smoke.

Fault Finding

Engine exhaust smoke excessive (White/Blue smoke)

Identifies causes and remedies for excessive white/blue engine exhaust smoke.

Fault Finding

Engine will not shut off

Identifies causes and remedies for the engine not shutting off.

Fault Finding

Fuel consumption excessive

Identifies causes and remedies for excessive fuel consumption.

Fault Finding

Fuel/Oil leaking from exhaust manifold

Identifies causes and remedies for fuel/oil leaks from the exhaust manifold.

Fault Finding

Lubricating Oil consumption excessive

Identifies causes and remedies for excessive lubricating oil consumption.

Fault Finding

Lubricating Oil contaminated

Identifies causes and remedies for lubricating oil contamination.

Fault Finding

Lubricating Oil pressure low

Identifies causes and remedies for low lubricating oil pressure.

Fault Finding

Lubricating Oil pressure high

Identifies causes and remedies for high lubricating oil pressure.

Fault Finding

Coolant loss

Identifies causes and remedies for coolant loss.

Fault Finding

Coolant over temperature

Identifies causes and remedies for coolant over temperature.

Fault Finding

Coolant Under Temperature

Identifies causes for coolant being under temperature.

Coolant Contaminated

Identifies causes for coolant contamination.

Fault Finding

Poor hydrostatic drive performance

Identifies causes and remedies for poor hydrostatic drive performance.

Fault Finding

Noisy wheel motor

Identifies causes and remedies for a noisy wheel motor.

Fault Finding

Wheel motor does not revolve

Identifies causes and remedies for the wheel motor not revolving.

Fault Finding

Wheel motor does not revolve at its normal speed under load

Identifies causes for the wheel motor not achieving normal speed under load.

Fault Finding

Wheel motor revolves irregularly

Identifies causes for irregular wheel motor revolution.

Wheel motor leaks

Identifies causes for wheel motor leaks.

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