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NetterVibration PKL Series - User Manual

NetterVibration PKL Series
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Operating instructions for
Netter pneumatic impactors
of the series PKL
June 2020
No. 1468E
Page 1/26
These operating instructions apply to:
PKL 190
PKL 450
PKL 740
PKL 1000
PKL 2100
PKL 5000
PKL 10000

Questions and Answers

NetterVibration PKL Series Specifications

General IconGeneral
BrandNetterVibration
ModelPKL Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Information

Use and Storage

Instructions for installation and use, to be stored at the operation site for training purposes.

Target Group

Identifies technical staff with pneumatic/mechanic knowledge as the target audience for these instructions.

Copyright

States that the documentation is protected by copyright and outlines reserved rights.

Limitation of Liability

Disclaims liability for damages resulting from improper use or failure to observe instructions.

Directives and Standards Observed

Confirms compliance with EC Machinery Directive 2006/42/EC and standard EN ISO 12100.

Instruction and Warning Symbols

Safety

Intended Use

Describes general applications for knocking off materials and emptying residues, and notes improper use.

Qualification of Qualified Personnel

Specifies that only authorized personnel may install, operate, maintain, or troubleshoot the PKL.

Falling Parts

Warns about construction parts coming loose due to vibration, potentially causing severe injury.

Compressed Air

Warns about personal injury risks from loosened pressurized hoses and details safety checks.

Sound Level

Alerts to potential hearing damage from high sound pressure levels and recommends hearing protection.

Heavy Parts

Highlights the risk of serious injury due to the weight of PKL during transport and installation.

Loose Parts

Warns that loosely mounted impact pistons/plates can cause personal injury and material damage.

Technical Data

Permissible Operating Conditions

Specifies requirements for drive medium (compressed air/nitrogen), filter, humidity, and oil content.

Lubrication

Details ISO viscosity class requirements and recommends specific compressed air oils for different temperature ranges.

Ambient Temperature

Provides recommended ambient temperature ranges for standard and HT versions of the PKL.

Operating Pressure

Defines the operating pressure range and the maximum allowable deviation from the optimum pressure.

Impact Frequency

Specifies the maximum sequence of impacts and impact frequency limits for the PKL.

Type Designation

Explains the PKL type designation system based on operating pressure and special versions (HT/NT).

Sound Level

Discusses sound pressure levels, potential reduction with EE kit, and damping by coverings.

Dimensions PKL 190; 450; 740

Provides detailed dimensions and diagrams for PKL 190, 450, and 740 models.

Dimensions PKL 1000; 2100; 5000; 10000

Provides detailed dimensions and diagrams for PKL 1000, 2100, 5000, and 10000 models.

Design and Function

Design

Illustrates the internal components of the PKL, including the piston, springs, and air-exhaust valve.

Function

Explains the pneumatic hammer operation, how compressed air drives the piston for impact.

Features of PKL 740

Highlights the integrated 3/2-way valve in the PKL 740 for remote control valve mounting.

ST Kit

Describes the ST kit for continuous impact sequences with permanent compressed air supply.

EE Kit

Explains the EE kit for generating a 'rubber hammer effect' and reducing noise levels.

Transport and Storage

Transport Conditions

States that special transport conditions are not required and notes use of transport lugs for PKL 10000.

Packaging

Details PKL packaging, which protects from damage and is environmentally safe and recyclable.

Transport Safety Device

Illustrates the safety device for PKL 1000/2100/5000/10000 that must be removed before installation.

Storage Conditions

Provides guidelines for storing PKL in a dry, clean environment, protected from elements, and within temperature limits.

Installation

Procedure

Outlines the steps for installing the PKL, including safety instructions and EE kit installation for specific models.

Instructions for EE Kit PKL 190; 450; 740

Details the EE kit installation for PKL 190, 450, and 740, focusing on piston strike and O-ring placement.

Instructions for EE Kit PKL 1000; 2100; 5000; 10000

Describes EE kit installation for PKL 1000, 2100, 5000, 10000, involving impact plate replacement.

Fixing Devices

Explains appropriate fixing devices like weld-on consoles and plates for mounting PKL.

Fastening Kits NBS

Details compulsory NBS fastening kits for safe mounting and lists available kit types.

Instructions Fastening Kit NBS

Illustrates NBS fastening kit components and describes tightening/loosening procedures for secure mounting.

Instructions for ST Kit

Explains ST kit connection for continuous impact and details installation for various PKL models.

Components for All Installations

Recommends maintenance units, ball valves, and pneumatic circuit connections for PKL installations.

Specifications for Valves and Hoses

Provides recommended cross-sections for control lines and air supply, including length limitations.

Standard Installation All Types of PKL Except 740

Illustrates standard installation for PKL types (excluding 740) using a 3/2-way valve and pneumatic circuit.

Standard Installation PKL 740

Shows standard installation for PKL 740 with its integrated valve, discussing charging time for long lines.

Installation with Long Supply Line All Types of PKL Except 740

Details installation with long supply lines for PKL (except 740), impact on charging time, and timer settings.

Installation of Several PKL

Explains parallel operation of multiple PKL, connection lines, and supply line limits.

Installation with ST Kit PKL 190; 450; 2100; 5000

Details ST kit installation for continuous impact, impact frequency reduction, and remote operation for specific PKL.

Installation with ST Kit PKL 740

Details ST kit installation for PKL 740, impact frequency reduction, and remote operation using 2/2- or 3/2-way valves.

Installation with Coupling to Other Functions

Illustrates coupling PKL with ST kit to other functions like opening cylinders without separate control.

Start-up and Operation

Permissible Operating Conditions

Refers to Technical Data (page 7) for permissible operating conditions during start-up.

Design of Mist Lubricator

Guides selection of mist lubricators based on PKL air consumption and simultaneous operation.

Setting Mist Lubricator

Instructs on setting the mist lubricator to the minimum safe drop rate while the PKL is running.

Regulation of Impact Frequency

Explains impact frequency regulation via non-return throttle valve or external controls.

Regulation of Impact Force

Details reducing impact force by lowering pressure; notes that throttling air supply delays but doesn't reduce force.

Maintenance and Servicing

Maintenance Plan

Outlines maintenance tasks for intervals: after initial commissioning, monthly, and after 500,000 strokes.

Cleaning

Describes procedures for cleaning PKL, including piston removal, cleaning, and seal replacement.

Maintenance Intervals

Explains that intervals depend on service life and drive medium cleanliness; warns about unfiltered air.

Implementation by Netter

States that maintenance, repair, and overhaul can be performed by NetterVibration.

Troubleshooting

Malfunctions and Causes

Lists common malfunctions, their possible causes, and recommended corrective actions for PKL.

Spare Parts and Accessories

Ordering of Spare Parts

Specifies required details for ordering spare parts: amount, description, position, and PKL type.

Possible Accessories

Lists available accessories like fastening sets, ST kit, maintenance units, and sound protection hoods.

Special Models

Mentions special models available on request, including ATEX, high/low temperature, and stainless steel versions.

Disposal

Prices

States that valid disposal prices for PKL are available upon request.

Material Specifications

Details material specifications for steel, aluminium, and plastic components of PKL for proper disposal.

Annex

Declaration of Incorporation

This section typically contains a declaration related to the product's compliance with standards.

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