Nilfisk-Advance Captor 4800 - Wiring Diagram for Tier II

78 - FORM NO. 56043093 Captor
™
4300, 4800, 5400
ELECTRICAL SYSTEM
A1 Control Box Assembly
A2 Membrane Switch
A3 Engine System
BT Battery
F1 Circuit Breaker, 25 Amp (ACC 1)
F2 Circuit Breaker, 15 Amp (ACC 2)
F3 Circuit Breaker, 10 Amp (IGN)
F4 Circuit Breaker, 15 Amp (ST)
F5 Circuit Breaker, 10 Amp (HORN)
F6 Circuit Breaker, 15 Amp (HEADLIGHTS)
F7 Circuit Breaker, 15 Amp (SHAKER)
F8 Circuit Breaker, 10 Amp (AXP/EDS)
F9 Circuit Breaker, 60 Amp (MAIN)
H1 Headlight, Right
H2 Headlight, Left
H3 Lamp, Tail
H4 Lamp, Tail
H5 Light, Beacon (optional)
H6 Lamp, Curb (optional)
H7 Lamp, Trouble (optional)
H8 Lamp, Broom Pressure
H15 Back-Up Alarm (optional)
H16 Horn
K1 Relay, Horn
K2 Relay, Lights
K3 Relay, Shaker
K4 Relay, Neutral (closed in neutral)
K6 Relay, SPDT (AXP/EDS)
L1 Demand Valve, S1
L2 Squeegee Valve, S2
L3 Demand Valve, S3
L4 Scrub Down Valve, S4
L5 Scrub Down Valve, S5
L6 Main Broom Valve, S6
L7 Scrub Brush Valve, S7
L8 Vac Fan Valve, S8
L9 Dust Control Valve, S9
L10 Side Broom Valve, S10
L11 Dump Door Open Valve, S11
L12 Dump Door Close Valve, S12
L13 Hopper Raise Valve, S13
L14 Hopper Lower Valve, S14
L15 Scrub Down Valve, S15
L16 Solution Valve
Item Description
WIRING DIAGRAM / SCHEMATIC FOR (Gasoline and LPG)
Captor/CR 1100 series (56306xxx & 56307xxx Models) TIER II
Item Description
M2 Shaker Motor
M3 Fuel Pump (Gas only)
M4 Actuator, Side Broom
M5 Fuel Pump (Gasoline/Petrol)
M6 Pump Assembly (AXP/EDS)
P6 Gauge, Combination
R1 Sender, Oil Pressure
R2 Drive Pedal Sensor
R3 Sender, Fuel
R4 Flow Position Sensor (AXP/EDS)
S1 Switch, Ignition
S2 Switch, Wand (optional)
S3 Switch, Low LP Pressure
S4 Switch, Broom Pressure
S5 Switch, Dust Control Filter (optional)
S6 Switch, Hydraulic Filter
S7 Switch, Hopper Fire (optional)
S8 Switch, Recovery Full
S9 Switch, Solution Empty
S12 Switch, Hopper Interlock
S16 Switch, Main Broom
Item Description
FROM LIGHTING
CIRCUIT
NOTE:
R3 IS NOT USED ON L.P. MODEL
(CLOSED IN NEUTRAL)
TO CONTROL BOX
ASSEMBLY
(OPTION)
CHECK ENGINE LIGHT
OUTPUT TO CONTROL
BOX ASSEMBLY
CONNECT TO
CONTROL BOX
ASSEMBLY
COOLANT TEMPERAT URE
OUTPUT
(REFERENCE:
E-CONTROLS, INC.
DRAWING NO. E1737100
AND E1737200)
A3
GM ENGINE
SYSTEM
STARTER COMMAND
STARTER B+
IGN. SW INPUT
MIL OUTPUT
(SWITCHED
GROUND)
THROTTLE INP UT
(12V FOR HIGH)
FUEL PUMP OUTPUT
GROUND
ALT. EXCITE
SOLUTION J2-9
LEVEL
J1-4 SOLUTION
P
UMP
B- J1-1
CHEMICAL J2-2
PUMP1 +
CHEMICAL J2-4
PUMP1 -
CHEMICAL J2-6
PUMP1 +
CHEMICAL J2-8
PUMP1 -
J2-10 SOLUTION
FLOW RAT E
J2-14 SENSE
INPUT
J2-13 +5V
J2-12 B-
CHEMICAL SENSING
BOARD
J1-4
J1-1
J1-2
AXP SYSTEM
J2-11 SIGNAL INPUT
(SOLENOID)
J1-2 B+
SEE SHEET 2
SEE SHEET 2
C
RED
ORN/GRN
BLK
WHT/GRNWHT/GRN
WHT/GRN
ORN
GRN/BLK
YEL/BLK
GRA/BLK
VIO
BLK
WHT/BLK
VIO
PINK
BLK
RED
VIO/BLU
RED
RED
RED/GRN
BLU/PINK
VIO BLK
YEL/BRNVIO BLK
BLK/GRN
GRN/WHT
GRN/RED
WHT/GRN
BLK/GRN
GRN/WHT
GRN/RED
WHT/GRN
PINK PURPLE
BLK/REDBLK/RED
PINK
GRA/BLU
BLU/BLKGRN/YEL
GRA/BLU
PINK
TAN
PINK/YEL PINK/YEL
BLU/PINK
BLK
GRN
YEL
VIO
BLU
GRA/BRN
GRA/BRN BLK/GRA
GRA/BRN BLK
BLU/ORN
RED VIO/GRA
VIO
BLK
RED
YEL/BLK
ORN
PINK
GRA/BLU
BLU/BLK
C
X2
FF
F9
CIRCUIT BREAKER, 60 AMP
1
2
DD
M
M5
FUEL PUMP
-+
R1
SENDER, OIL PRESSURE
1 2
AA
F8
CIRCUIT BREAKER, 10 A.
1 2
F4
CIRCUIT BREAKER, 15 AMP
1
2
K6
RELAY, AXP
30 87
87a
X13
CC
1
2
3
4
A2
SENSOR, GASOLINE
A
B
C
D
1
2
3
4
S4
INS11076957
1 2
H5
LIGHT, BEACON
1 2
X1
GG
M
M19
PUMP 2, CHEMICAL
-+
X1
DD
X12
A A
F
M
M18
PUMP 1, CHEMICAL
-+
S1
SWITCH, IGN.
ACC
BAT
ST
IGN
F3
CIRCUIT BREAKER, 10 AMP
1 2
1
2
3
4
5
6
7
P6
GAUGE, COMBINATION
1
2
3
4
5
6
7
X4
A
B
C
D
BB
F1
CIRCUIT BREAKER, 25 AMP
1
2
R4
FLOW POSITION SENSOR
1
2
3
EE
R3
SENDER, FUEL
1 2
H8
LAMP, BROOM PRESSURE
1 2
F2
CIRCUIT BREAKER, 15 AMP
1 2
X1
B B
BT
12 VDC
+ -
K4
RELAY, NEUTRAL
30 87
87a
M
M5
PUMP, SOLUTION
-+
X2
K K
X1
F F
56306080 REV C Sheet 1 of 2
FROM LIGHTING
CIRCUIT
NOTE:
R3 IS NOT USED ON L.P. MODEL
(CLOSED IN NEUTRAL)
TO CONTROL BOX
ASSEMBLY
(OPTION)
CHECK ENGINE LIGHT
OUTPUT TO CONTROL
BOX ASSEMBLY
CONNECT TO
CONTROL BOX
ASSEMBLY
COOLANT TEMPERATURE
OUTPUT
(REFERENCE:
E-CONTROLS, INC.
DRAWING NO. E1737100
AND E1737200)
A3
GM ENGINE
SYSTEM
STARTER COMMAND
STARTER B+
IGN. SW INPUT
MIL OUTPUT
(SWITCHED
GROUND)
THROTTLE INPUT
(12V FOR HIGH)
FUEL PUMP OUTPUT
GROUND
ALT. EXCITE
SOLUTION J2-9
LEVEL
J1-4 SOLUTION
P
UMP
B- J1-1
CHEMICAL J2-2
PUMP1 +
CHEMICAL J2-4
PUMP1 -
CHEMICAL J2-6
PUMP1 +
CHEMICAL J2-8
PUMP1 -
J2-10 SOLUTION
FLOW RATE
J2-14 SENSE
INPUT
J2-13 +5V
J2-12 B-
CHEMICAL SE NS I NG
BOARD
J1-4
J1-1
J1-2
AXP SYSTEM
J2-11 SIGNAL INPUT
(SOLENOID)
J1-2 B+
SEE SHEET 2
SEE SHEET 2
C
RED
ORN/GRN
BLK
WHT/GRNWHT/GRN
WHT/GRN
ORN
GRN/BLK
YEL/BLK
GRA/BLK
VIO
BLK
WHT/BLK
VIO
PINK
BLK
RED
VIO/BLU
RED
RED
RED/GRN
BLU/PINK
VIO BLK
YEL/BRNVIO BLK
BLK/GRN
GRN/WHT
GRN/RED
WHT/GRN
BLK/GRN
GRN/WHT
GRN/RED
WHT/GRN
PINK PURPLE
BLK/REDBLK/RED
PINK
GRA/BLU
BLU/BLKGRN/YEL
GRA/BLU
PINK
TAN
PINK/YEL PINK/YEL
BLU/PINK
BLK
GRN
YEL
VIO
BLU
GRA/BRN
GRA/BRN BLK/GRA
GRA/BRN BLK
BLU/ORN
RED VIO/GRA
VIO
BLK
RED
YEL/BLK
ORN
PINK
GRA/BLU
BLU/BLK
C
X2
FF
F9
CIRCUIT BREAKER, 60 AMP
1
2
DD
M
M5
FUEL PUMP
-+
R1
SENDER, OIL PRESSURE
1 2
AA
F8
CIRCUIT BREAKER, 10 A.
1 2
F4
CIRCUIT BREAKER, 15 AMP
1
2
K6
RELAY, AXP
30 87
87a
X13
CC
1
2
3
4
A2
SENSOR, GASOLINE
A
B
C
D
1
2
3
4
S4
INS11076957
1 2
H5
LIGHT, BEACON
1 2
X1
GG
M
M19
PUMP 2, CHEMICAL
-+
X1
DD
X12
A A
F
M
M18
PUMP 1, CHEMICAL
-+
S1
SWITCH, IGN.
ACC
BAT
ST
IGN
F3
CIRCUIT BREAKER, 10 AMP
1 2
1
2
3
4
5
6
7
P6
GAUGE, COMBINATION
1
2
3
4
5
6
7
X4
A
B
C
D
BB
F1
CIRCUIT BREAKER, 25 AMP
1
2
R4
FLOW POSITION SENSOR
1
2
3
EE
R3
SENDER, FUEL
1 2
H8
LAMP, BROOM PRESSURE
1 2
F2
CIRCUIT BREAKER, 15 AMP
1 2
X1
B B
BT
12 VDC
+ -
K4
RELAY, NEUTRAL
30 87
87a
M
M5
PUMP, SOLUTION
-+
X2
K K
X1
F F
56306080 REV C Sheet 1 of 2
Note: AXP/EDS
system introduced
in 5/08 is backward
compatible for all
machines