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SW5500 B
Nilfisk-Advance SW5500 B User Manual
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SW5500, FLOOR
TEC R 985
05/2016 revised 05/2018 (D) Form No. 1467281000
Service Manual
Advance Model Numbers:
9084416010
SW5500 B
9084417010
SW5500 LP
Nilîš¿sk Model Numbers:
9084410010
SW5500 B
9084413010
FLOORTEC R 985 B
9084412010
SW5500 D
908441
1010
SW5500 LPG
9084414010
FLOORTEC R 985 LPG
English
2
Table of Contents
Default Chapter
2
Default Chapter
2
Table of Contents
2
03 - General Information
7
Machine General Description
7
Other Reference Manuals
7
Service Manual Purpose and Field of Application
7
Conventions
9
Serial Number Label
9
Safety
10
Visible Symbols on the Machine
10
General Instructions
11
Machine Lifting
15
Machine Transportation
15
Machine Nomenclature (Know Your Machine)
16
Control Panel
21
Multifunction Display - Items Displayed
22
Service and Diagnostic Equipment
23
Technical Data
24
Hydraulic Oil Technical Data
25
Machine Material Composition and Recyclability
26
Dimensions
27
Maintenance
28
Scheduled Maintenance Table (Battery Version)
28
Scheduled Maintenance Table (Diesel/Lpg Version)
29
05 - Control System
30
Functional Description
30
Functional Block Diagram
32
Wiring Diagram
33
Component Locations
34
Main Machine Controller Alarm Codes
35
Troubleshooting
35
Main Screen
41
Service Screens
41
Machine Settings Screen
42
Alarm Log Screen
44
Operating Time Counter Screen
45
Main Machine Controller Outputs Verification Screen
46
Removal and Installation
48
Main Machine Controller (EB1)
48
Drive Wheel Controller (EB2)
50
Display Controller (EB3)
52
Main Control Board (EB4)
53
Side Main Control Board (EB5)
56
Specifications
58
Main Machine Controller (EB1) Connectors
58
Display Controller (EB3) Connectors
67
Shop Measurements - Battery Powered Model
69
Shop Measurements - Main Machine Controller (EB1)
69
Shop Measurements - Display Controller (EB3)
79
10 - Chassis System
81
Chassis (Main Parts)
81
14 - Wheel System, Non Traction
82
Functional Description
82
Component Locations
83
Maintenance and Adjustments
84
Check and Adjusting Operation Drum Brake Cable
84
Troubleshooting
86
Drum Brake Braking Shoes
87
Removal and Installation
87
Specifications
90
20 - Wheel System, Traction
91
Functional Description
91
Wiring Diagram
93
Component Locations
94
Troubleshooting
96
Drive Board Error Codes Table
97
Driving Wheel Motor Current Draw Check
100
Drive Board Connectors
102
Shop Measurements - Drive Wheel Controller (EB2)
102
Driving Wheel
105
Removal and Installation
105
Driving Wheel Assembly - Spare Parts
106
Driving Wheel Assembly
107
Accelerator Pedal
112
Driver's Seat Microswitch
116
Specifications
118
22 - Steering System
119
Functional Description
119
Component Locations
120
Removal and Installation
121
Steering Wheel
121
Steering Chain
122
24 - Electrical System
123
Functional Description - Battery Version
123
Wiring Diagram (Battery ADVANCE Version)
125
Wiring Diagram (Battery NILFISK Version)
126
Functional Description - Diesel, LPG Version
127
Wiring Diagram (Diesel Version)
129
Wiring Diagram (LPG Version)
130
Component Locations (Battery, Diesel, LPG Versions)
131
Component Locations (Battery Version)
132
Component Locations (Diesel Version)
133
Component Locations (LPG Version)
134
Fuses
135
Relays / Contactors
135
Maintenance and Adjustments
136
Battery Type Display (WET or GEL-AGM) (Battery Version)
136
Cecking the Voltage of the Batteries (Diesel, LPG Version)
137
Battery Removal/Installation and Battery Type Setting (WET or GEL/AGM) (Battery Version)
138
Troubleshooting
140
Removal and Installation
141
Battery Charger (Battery NILFISK Version)
141
Alternator (Diesel Version)
143
Alternator (LPG Version)
144
General Wiring Diagram (Battery ADVANCE Version)
145
General Wiring Diagram (Battery NILFISK Version)
146
General Wiring Diagram (Diesel Version)
147
General Wiring Diagram (LPG Version)
148
28 - Engine System, Diesel
149
Functional Description
149
Wiring Diagram
150
Component Locations
151
Maintenance and Adjustments
152
Engine RPM Check
152
Engine Air Filter Cleaning/Check
153
Engine Oil Level Check
154
Engine Oil Change
155
Engine Oil Filter Check/Cleaning
156
Troubleshooting
157
Diesel Engine - Spare Parts
159
Removal and Installation
159
Alternator - Spare Parts
160
Engine/Alternator Unit
161
Specifications
164
29 - Engine System, LPG
165
Functional Description
165
STR Regulator Technical Features (Automatic Speed Control)
166
Wiring Diagram
167
Component Locations
168
Maintenance and Adjustments
170
Engine Air Filter Cleaning/Check
170
Engine Oil Level Check
171
Engine Oil Change
172
Engine Spark Plug Check/Replacement
173
LPG System Leakage Check
174
Fuel Solenoid Valve Filter Cleaning
176
CO Regulation
178
Troubleshooting
181
LPG System Emptying
182
Removal and Installation
182
LPG System Hose and Fitting
183
Pressure Regulator
185
Fuel Reserve Sensor
188
Fuel Solenoid Valve
189
Safety Valve
190
LPG Engine - Spare Parts
191
Alternator - Spare Parts
192
Engine/Alternator Unit
193
Specifications
195
29 - Engine, Hybrid System
196
Functional Description
196
Wiring Diagram (Diesel Version)
197
Wiring Diagram (LPG Version)
198
Component Locations (Battery, Diesel, LPG Versions)
199
Maintenance and Adjustments
200
Battery Charging
200
Troubleshooting
201
42 - Sweep System, Main Broom
202
Functional Description
202
Wiring Diagram
203
Component Locations
204
Maintenance and Adjustments
206
Main Broom Height Check and Adjustment
206
Skirt Height and Operation Check and Adjustment
208
Troubleshooting
210
Main Broom Motor Current Draw Check
211
Main Broom
213
Removal and Installation
213
Skirt
215
Main Broom Motor
219
Main Broom Motor Carbon Brush Check/Replacement
221
Main Broom Motor Driver
222
Main Broom Actuator
224
Main Broom Wear Sensor and Adjustment
226
Specifications
228
43 - Sweep System, Side Broom
229
Functional Description
229
Wiring Diagram
230
Component Locations
231
Maintenance and Adjustments
232
Side Broom Height Check and Adjustment
232
Troubleshooting
234
Side Broom Motor Current Draw Check
235
Removal and Installation
237
Side Broom
237
Side Broom Motor
238
Side Broom Motor Carbon Brush Check/Replacement
239
Side Broom Actuator
240
Specifications
244
50 - Dust Control System
245
Functional Description
245
Wiring Diagram
246
Component Locations
247
Maintenance and Adjustments
248
Panel Dust Filter Cleaning and Integrity Check
248
Troubleshooting
250
Vacuum Fan Motor Current Draw Check
251
Filter Shaker Motor
253
Removal and Installation
253
Vacuum Fan Motor
255
Specifications
258
51 - Dust Guard System
259
Functional Description
259
Wiring Diagram
260
Component Locations
261
Maintenance and Adjustments
262
Dust Guard System Water Filter Cleaning
262
Water Nozzles and Filter Cleaning
263
Troubleshooting
264
Removal and Installation
265
Dust Guard System Water Pump
265
Specifications
266
52 - Hopper System
267
Functional Description
267
Wiring Diagram
269
Hopper System Hydraulic Diagrams
270
Hopper down
270
Raise Hopper
271
Discharge Hopper
272
Recall Hopper
273
Hopper Lowering
274
Component Locations
275
Hydraulic System Oil Level Check
277
Maintenance and Adjustments
277
Troubleshooting
278
Removal and Installation
279
Closed Hopper Sensor
279
Lifted Hopper Sensor
281
Hopper Rotated Sensor
282
Hopper
283
Hydraulic Control Unit
285
Hopper Lifting Hydraulic Cylinder
287
Hopper Dumping Hydraulic Cylinder
289
Hydraulic Fluid Changing
291
Specifications
292
90 - Options
293
5
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Nilfisk-Advance SW5500 B Specifications
General
Brand
Nilfisk-Advance
Model
SW5500 B
Category
Floor Machine
Language
English
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