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Norcold N500 User Manual

Norcold N500
60 pages
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DRAFT
NOT FOR PUBLIC RELEASE
DO NOT install this refrigerator in below deck marine applications. Do not
install this refrigerator in fixed indoor cabin or other dwelling applications. This
refrigerator must use only NORCOLD designed and approved outside air in-
take and exhaust ventilation for correct and safe operation. Any other ventila-
tion could cause lethal combustion exhaust fumes and or/explosive propane
gas fumes to be in the living area and/or below deck.
Service Manual
Publication No. 626800A (06-08-04)
© 2004 THETFORD/NORCOLD. All rights reserved.
!
WARNING
Gas/Electric Refrigerators
N510
N500
MODELS

Table of Contents

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Norcold N500 Specifications

General IconGeneral
BrandNorcold
ModelN500
CategoryRefrigerator
LanguageEnglish

Summary

Introduction to Norcold Refrigerators

About this Manual

Provides maintenance, diagnostic, and repair info for NORCOLD N500/N510 gas absorption refrigerators.

Model Identification

Identifies N500/N510 as 2-way and N500.3/N510.3 as 3-way refrigerators.

Information Label Details

Location and details of the refrigerator's information label.

Cooling Unit Serial Number Location

Describes the location of the cooling unit's serial number label.

Certification and Code Requirements

Lists certifications and compliance standards for NORCOLD N500/N510 refrigerators.

Installation Guidelines

States installation must conform to manual and applicable codes.

Replacement Parts Policy

Emphasizes using only authorized NORCOLD replacement parts.

Technical Assistance Contacts

Provides contact information for NORCOLD Customer Service.

Safety Awareness and Precautions

General Safety Notice

General safety precautions and recommended equipment for servicing.

Safety Alert Symbol Explanations

Explains the meaning of WARNING and CAUTION safety alert symbols.

Critical Safety Statements

Lists critical safety warnings and precautions for operating and servicing the refrigerator.

Refrigerator Specifications

N500 Models Specifications

Details specifications for Norcold N500 gas/electric refrigerators.

N510 Models Specifications

Details specifications for Norcold N510 gas/electric refrigerators.

Troubleshooting - Quick Reference Guide

N510 Displayed Fault Codes

Troubleshooting Flowcharts - N500 Units

Burner Will Not Maintain Flame - N500 Units

Flowchart for diagnosing burner flame issues on N500 units.

No AC Operation - N500 Units

No DC Operation - N500.3 (3-Way Units Only)

No LP Operation - N500 Units

Thermocouple and Interrupter Malfunctioning - N500 Units

Interrupter Voltage Output Check

Procedure to check the thermocouple and interrupter voltage output.

Troubleshooting Flowchart - N510 Units

Blank Display - Refrigerator does not turn on - N510

Flowchart for troubleshooting a blank display on N510 models.

Optical Display Does Not Turn On - Power is available - N510

F Fault Code - Burner failed to ignite or reignite - N510

N510 Fault Codes

E Fault Code - DC Voltage High

Troubleshooting steps for N510 DC voltage high fault.

C Fault Code - DC Voltage Low

Troubleshooting steps for N510 DC voltage low fault.

N510 Fault Codes

A Fault Code - No AC Power Available

Troubleshooting flowchart for N510 'A' fault code (no AC power).

S Fault Code - Flame Sense Circuit Failure

Troubleshooting flowchart for N510 'S' fault code (flame sense failure).

N510 Fault Codes

H Fault Code - AC Heater Failed Open

Troubleshooting flowchart for N510 'H' fault code (AC heater failed open).

r Fault Code - AC Relay Stuck Closed

Troubleshooting flowchart for N510 'r' fault code (AC relay stuck closed).

Thermistor Failure Fault - Controls in Backup Operating System Mode - N510

Backup Operating System - N510 Models

Explains the Backup Operating System (BOS) functionality in N510 models.

N Fault Code - No cooling detected by the controls - N510

Power Board Resetting Procedure

Step-by-step guide to reset the N510 refrigerator's power board.

Ventilation Systems

Roof Venting and Airflow

Covers roof exhaust, air intake vents, and baffles for proper airflow.

Double Sidewall Venting

Air Intake and Sidewall Exhaust Vents

Details air intake and sidewall exhaust vents for slide-out installations.

LP Gas System - N500 Models

N500 LP Gas System Components

Describes components like the orifice, manual shutoff valve, and safety valve.

Gas Safety Valve

Gas Safety Valve Replacement

Provides a step-by-step procedure for replacing the gas safety valve.

LP Gas System - N510 Models

N510 LP Gas System Components

Details N510 components including solenoid gas valve and orifice.

LP Gas System Maintenance - All Models

Burner, Flue Tube, and Baffle Care

Instructions for cleaning and maintaining the burner, flue tube, and flue baffle.

LP Gas Line and Fitting Handling

Guidelines for safely handling LP gas lines and fittings to prevent leaks.

Gas Leak Testing Procedures

LP Gas Leak Test Methods

Details methods like Method A, Method B, bubble tests, and pressure drop tests.

Burner Cleaning Procedure

Electrical System Overview

AC Power System

Covers AC power requirements, heater, and fuse for N500/N510 models.

DC Power System

Covers DC power requirements, DC heater, and relighter for N500/N510 models.

DC Heater Specifics

DC Heater Circuit Fuse

Specifies the fuse for the DC heater circuit.

Replacing AC or DC Heater

Procedure for replacing AC or DC heaters.

Power Cord and Terminal Block

AC Power Cord Connections

Details AC power cord connections for N500 and N510 models.

N500 Terminal Block

Describes the N500 terminal block and its connections.

AC/DC Converter Power Source

Explains using an AC/DC converter as a power source for N510.

Cooling Unit Operation Principles

Cooling Unit Description and Heat Absorption

Details the absorption system, heat transfer, and airflow dynamics.

Cooling Efficiency Factors

Covers level operation, gradual efficiency loss, and cooling monitoring.

Cooling Monitoring Control Operation

Refrigerant Leakage and Disposal Warnings

Refrigerant Leakage Identification

Identifies signs of refrigerant leakage and handling precautions.

Cooling Unit Disposal Guidance

Provides warnings and guidance on proper cooling unit disposal.

Cooling System Diagnostic Flowchart

Cooling Unit Replacement

Removing Refrigerator from Enclosure

Steps to safely remove the refrigerator from its enclosure.

Cooling Unit Removal Procedures

Detailed steps for removing the cooling unit from N500 and N510 models.

Cooling Unit Installation Procedures

Steps for installing a replacement cooling unit, including N510 specifics.

Final Refrigerator Installation

Steps to reinstall the refrigerator into the enclosure and connect utilities.

Electronic Components - All Models

Spark/Sense Electrode

Details the spark/sense electrode and its replacement.

Electronic Components - N500 Models

Relighter and Flame Indicator

Covers N500 relighter operation, flame indicator, and related replacements.

Selector Switch Replacement

Procedure for replacing the selector switch on N500 models.

N510 Power Board and Control Board

N510 Power Board Operations

Details N510 power board removal and installation.

Optical Control Circuit Board Replacement

Procedure for replacing the N510 optical control circuit board.

N510 Modes of Operation

AUTO Mode Operation

Covers AUTO mode for all and 3-way units, including AC/LP operation.

N510 Operational Modes and Troubleshooting

AUTO DC Operation (3-Way Units)

Explains AUTO DC mode for 3-way units.

AC Manual Mode Operation

Describes AC Manual mode and its conditions.

AC Power Loss Issues

Addresses issues related to no AC power or loss of AC power.

N510 LP Gas and DC Mode Troubleshooting

LP Gas Manual Mode and Flame Issues

Covers LP Manual mode, flame ignition failure, and gas lock-out.

DC Manual Mode Operation

Details DC Manual mode for 3-way units.

N510 Diagnostic Mode Operations

Diagnostic Mode Overview and Access

Explains the diagnostic mode, its screens, and how to access it.

Navigating Diagnostic Screens

Instructions for changing and exiting diagnostic screens.

N510 Diagnostic Mode Screens

Diagnostic Mode Status Screens

Details Screens 1, 2, and 3 for mode status, reliability, and temperature.

Stored Fault History Screens

Details Screens 4 and 5 for accessing stored fault history data.

N510 Diagnostic Mode - Data Management

Erasing Fault History Data

Procedure to erase stored fault history data from the diagnostic mode.

Power Board Input/Output Status

Describes Screens 7 and 8 for viewing power board inputs and outputs.

Power Board DC Voltage Status

Details Screen 9 for checking the power board's DC voltage status.

Wiring Diagrams and Pictorials

N500 Wiring Pictorial and Diagram

Visual representation of N500 model wiring connections.

N510 Wiring Pictorial

Visual representation of N510 model wiring connections.

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