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nord NORDAC PRO SK 500E Series User Manual

nord NORDAC PRO SK 500E Series
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EN
BU 0505
SK 54xE
Users Manual for Frequency Inverters

Table of Contents

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nord NORDAC PRO SK 500E Series Specifications

General IconGeneral
Brandnord
ModelNORDAC PRO SK 500E Series
CategoryDC Drives
LanguageEnglish

Summary

Safety and Usage Instructions for Electronic Drive Technology

1. General

General safety precautions and guidelines for device handling.

2. Proper Use in Europe

Guidelines for using devices within European electrical systems and ensuring compliance with EC directives.

3. Transport, Storage

Instructions for safe transportation, storage, and handling of the devices.

4. Installation

Requirements for equipment installation and cooling according to regulations.

5. Electrical Connection

Guidelines for electrical connection, including national accident prevention and EMC regulations.

6. Operation

Requirements for safe operation, including monitoring and protective equipment.

7. Maintenance and Repairs

Information on maintenance procedures, including safety precautions for live components.

Intended Use of the Frequency Inverter

Compliance with Operating Instructions

Emphasizes the necessity of following operating instructions for fault-free operation and warranty claims.

SK 500E Series Frequency Inverters

Describes the intended use of SK 500E series inverters for industrial and commercial systems.

SK 5xxE Frequency Inverters

Details the intended use of SK 5xxE inverters for stationary installation in control cabinets.

Commissioning Requirements

Outlines conditions for commissioning, including EMC and Machinery Directive compliance.

Version List

BU 0505, March 2013

Details the first issue of the manual with version V 2.0 R5.

BU 0505, April 2016

Describes revisions including general corrections, parameter adaptations, and section updates.

BU 0505, July 2021

Details updates including standards, declaration of conformity, and energy efficiency levels.

1 General

1.1 Overview

Provides an overview of the basic frequency inverter SK 500E properties.

1.2 SK 5xxE with or without integrated mains filter

Explains the differences between SK 5xxE types with and without integrated mains filters.

1.2.3 Which type of inverter should be used?

Guides the selection between "-A" and "-O" inverter types based on mains supply conditions.

1.3 Delivery

Instructions for checking equipment immediately after delivery for transport damage.

1.4 Scope of supply

Lists the standard version components and included items.

1.5 Safety and installation notes

Essential safety and installation guidelines for proper and safe operation.

1.6 Standards and approvals

Lists the standards and directives with which the devices comply.

1.7 UL and cUL (CSA) approval

Details the categorisation of protective devices approved by UL.

2 Assembly and Installation

2.1 SK 5xxE, standard version

Describes the standard mounting procedure for frequency inverters directly on a control cabinet wall.

2.2 SK 5xxE…-CP in ColdPlate version

Explains the use of ColdPlate versions for effective heat dissipation without a fan.

2.3 External heat sink kit

Describes the external heat sink kit as an optional supplement for ColdPlate devices.

2.4 Snap-on mounting rail kit SK DRK1-…

Details the kit for mounting inverters on standard TS35 mounting rails.

2.5 EMC Kit

Explains the use of the optional EMC Kit for optimum EMC-compliant wiring.

2.6 Brake resistor (BR)

Information on external brake resistors used for preventing inverter shutdown due to overvoltage.

2.6.1 Electrical data for brake resistors

Provides electrical data for SK BR2- and SK BR4- brake resistors.

2.7 Chokes

Explains the purpose of chokes for mains protection and reducing motor effects.

2.8 Line filter

Describes additional external line filters for maintaining noise suppression levels.

2.9 Electrical connection

Details all electrical connections, including mains, motor, and control connections.

2.9.1 Wiring guidelines

Provides general instructions for wiring to ensure safe and interference-free operation.

2.9.2 Adaptation to IT networks

Explains how to adapt the inverter for operation in IT networks using jumpers or DIP switches.

2.9.3 DC-coupling

Discusses criteria and considerations for setting up DC supply or coupling link circuits.

2.9.4 Electrical connection of power unit

Provides information on all power connections to the frequency inverter.

2.9.5 Electrical connection of the control unit

Details the control connections located under the front cover of the frequency inverter.

2.10 Colour and contact assignments for encoders

Explains the colour coding and contact assignments for connecting encoders.

2.11 RJ45 WAGO- Connection module

Describes the adapter module for simplifying wiring of RJ45 connections.

3 Displays and Control

3.1 Modular assemblies SK 5xxE

Explains how SK 5xxE can be adapted using modules for display, control, and parameterisation.

3.2 Overview of technology units

Provides an overview of available technology units and control boxes for different functions.

4 Commissioning

4.1 Factory settings

Details the pre-programmed default settings for standard applications and motor data input.

4.2 Selecting the operating mode for motor control

Explains the different operating modes for motor control, applicable to all efficiency classes.

4.2.1 Explanation of the operating modes (P300)

Describes various operating modes like VFC, CFC open-loop, and CFC closed-loop.

4.2.2 Overview of control parameter settings

Provides an overview of important parameters for selected operating modes.

4.2.3 Motor control commissioning steps

Lists the crucial steps for commissioning motor control, including connections and parameter settings.

4.3 Minimal configuration of control connections

Outlines the minimal connections required for controlling the inverter via digital and analog inputs.

4.4 KTY84-130 connection (above software version 1.7)

Details the connection and parameter settings for the KTY84-130 temperature sensor.

4.5 Frequency addition and subtraction via operating boxes

Explains how to add or subtract values using operating boxes with specific software versions.

5 Parameters

Availability of parameters

Explains that parameters are subject to conditions and provides tables listing them.

P000 Operating displays

Describes the selection of physical units for the display value.

P001 Display selection

Details how to select the operating display for parameterisation boxes.

P100 Parameter set

Explains the selection of parameter sets and how they are managed.

P102 Acceleration time

Defines the start-up time for linear frequency rise.

P104 Minimum frequency

Specifies the minimum frequency supplied by the FI when enabled.

P105 Maximum frequency

Defines the frequency supplied by the FI once the maximum setpoint is present.

P106 Ramp smoothing

Enables smoothing of acceleration and deceleration ramps for dynamic speed changes.

P107 Brake reaction time

Addresses the delayed reaction time of electromagnetic brakes.

P108 Disconnection mode

Determines how the output frequency is reduced after "Blocking".

P109 DC brake current

Sets the current for DC current braking and combined braking functions.

P113 Jog frequency

Sets the initial value for jog frequency following successful enabling.

P200 Motor list

Allows changing factory settings for motor data and selecting standard motors.

P201 Nominal motor frequency

Determines the V/f break point at which nominal voltage is supplied.

P208 Stator resistance

Defines the stator resistance, influencing current control and torque.

P219 Automatic flux optimisation

Automatically matches motor flux to motor load for energy saving.

P220 Para. identification

Allows automatic determination of motor data for devices up to 7.5 kW.

P300 Servo Mode

Defines the control method for the motor, offering different levels of dynamics and precision.

P301 Rotary encoder res.

Input for the pulse count per rotation of the connected encoder.

P310 Speed controller P

P-component of the speed controller for proportional amplification.

P315 Field current controller P

Current controller for the field current.

P320 Field weakening limit

Determines at which speed/current the controller begins to weaken the field.

P330 Regulation PMSM

Defines the regulation method for PMSM motors at speed n<nSWITHOVER.

P334 Encoder offset PMSM

Used for determining the starting position of the rotor relative to the universal encoder.

P400 Digital analog input

Configures digital inputs to process analog signals.

P401 Analog input mode

Determines how the frequency inverter reacts to an analog signal.

P402 Adjustment: 0%

Sets the voltage corresponding to the minimum value of the selected analog function.

P404 Analogue input filter

Adjustable low-pass filter for the analogue signal.

P410 Min. freq. a-in 1/2

Defines the minimum frequency that can act on the setpoint via auxiliary setpoints.

P412 Nom. val. process ctrl.

Fixed specification of a setpoint for the process controller.

P413 PID control P comp.

P-component of the PID controller for frequency actual frequency selection.

P417 Analog output offset

Enters an offset to simplify analog signal processing in other equipment.

P418 Function analog output

Sets the analog outputs of the FI or connected IO extension module.

P419 Scaling of analog output

Adjusts the limiting values of analog output for the selected working range.

P420 Digital inputs

Configures digital inputs to process analog signals.

List of the possible functions of the digital inputs

Details the functions that can be assigned to digital inputs.

P426 Quick stop time

Sets the stop time for the fast stop function.

P427 Emergency stop on error

Activates automatic emergency stop following an error.

P429 Fixed frequency 1

Sets a fixed frequency used as a setpoint after actuation via digital input.

List of the possible functions of the relays and digital outputs

Details the functions that can be assigned to relay and digital outputs.

P435 Dig. out scaling

Adjusts the limiting values of digital functions.

P461 Function 2 Encoder

Activates speed control by HTL encoder.

P464 Fixed frequencies mode

Determines how fixed frequencies are processed.

P480 Functional BusIO In Bits

Perceives Bus I/O In Bits as digital inputs for function assignment.

P480…P481 Using flags

Defines simple, logical sequences of functions using triggers and responses.

P501 Inverter name

Allows free input of a designation for unique device identification.

P503 Master function output

Specifies the bus system via which the master transmits control word and master values.

P504 Pulse frequency

Allows changing the internal pulse frequency for controlling the power unit.

P505 Abs. minimum frequency

Specifies the frequency value that cannot be undershot by the FI.

P506 Automatic error acknowledgement

Selects automatic error acknowledgement.

P507 PPO-Type

Parameter for technology units Profibus, DeviceNet, or InterBus.

P514 CAN baud rate

Sets the transfer rate for the CANbus interface.

P516 Skip frequency 1

The output frequency around this value is not shown.

P520 Flying start

Required to connect the FI to already rotating motors.

P523 Factory setting

Loads factory settings for all parameters.

P535 I2t Motor

Motor current monitoring based on I2t values.

P538 Check input voltage

Monitors the quality of the power supply.

P541 Set digital outputs

Controls relay and digital outputs independently of inverter status.

P543 Bus actual value

Selects the return value for bus actuation.

P546 Digital Bus setpoint

Allocates a function to the setpoint during bus actuation.

P549 Pot Box function

Assigns the setpoint of the PotentiometerBox to a function.

P550 Back up data record

Allows saving a data set from the connected FI to the ControlBox.

P551 Drive profile

Activates relevant process data profiles based on the option.

P555 Chopper P limitation

Programs a manual peak power limit for the brake resistor.

P558 Flux delay

Sets the magnetizing time for correct ISD control function.

P560 Parameter, Saving mode

Determines how parameter changes are saved.

6 Operating Status Messages

Start disabled

Indicates the reason for the device being in "Not Ready" or "Start Disabled" status.

Warning messages

Generated when a defined limit is reached, without causing the inverter to switch off.

Error messages

Errors cause the device to switch off to prevent faults.

6.1 Display of messages

Explains how device status is indicated by LEDs.

6.2 Messages

Lists and explains various fault and warning messages.

7 Technical Data

7.1 General Data SK 500E

Provides general specifications for the SK 500E frequency inverter.

7.3 Electrical data

Contains electrical data relevant for UL approval.

7.3.1 Electrical data 115 V

Details electrical specifications for 115V devices.

7.3.2 Electrical data 230 V

Details electrical specifications for 230V devices, including single and three-phase connections.

7.3.3 Electrical data 400 V

Details electrical specifications for 400V devices, including three-phase connections.

7.4 General conditions for ColdPlate technology

Outlines conditions and data for devices utilizing ColdPlate technology.

8 Additional Information

8.1 Setpoint processing

Illustrates how setpoint processing is handled for SK 500E...SK 535E devices.

8.2 Process controller

Explains the PI controller for limiting controller output and scaling.

8.3 Electromagnetic compatibility (EMC)

Covers EMC directive requirements and evaluation standards.

8.4 Reduced output power

Explains circumstances leading to reduced output power and provides characteristic curves.

8.5 Operation with FI circuit breakers

Discusses operation with 30mA all-current sensitive FI circuit breakers.

8.6 Energy Efficiency

Highlights the high efficiency of NORD frequency inverters and the role of automatic flux optimisation.

8.7 Standardisation of setpoint / target values

Provides details for standardizing typical setpoint and actual values.

8.8 Definition of setpoint and actual value processing (frequencies)

Explains how frequencies are processed according to setpoint and actual value parameters.

9 Maintenance and Servicing Information

9.1 Maintenance Instructions

Provides guidelines for maintenance, including cleaning and long-term storage.

9.2 Service notes

Offers information on contacting technical support and the repair process.

9.3 Abbreviations

Lists common abbreviations used throughout the manual.

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