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Coolwave 2610
Nordson Coolwave 2610 User Manual
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Coolwave
r
2 610 UV Curing System
Customer Product Manual
Part 1
105120-03
Issued 04/15
NORDSON CORPORA
TION
•
AMHERST
, OHIO
•
USA
T
o order parts call 866-885-1212.
For technical support call 800-524-1322.
Check http://emanuals.nordson.com/uvsystems for the latest version.
This document is subject to change without notice.
2
Table of Contents
Default Chapter
2
Part
2
Table of Contents
5
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
10
Regulations and Approvals
10
Personal Safety
11
Ultraviolet Radiation
11
First Aid
13
Microwave Radiation
13
Radio Interference
13
Ozone
13
High Temperatures
14
High Voltage
14
Mercury Bulbs (Lamps)
15
UV-Curable Inks and Products
15
Fire Safety
15
Action in the Event of a Malfunction
16
Safety Precautions While Servicing
16
Control System Cleaning
16
High Voltage Connections
16
Disposal
16
Moving and Storage
16
Safety Symbols
17
Description
19
Introduction
19
What Is UV Curing
19
The UV Curing System
19
How Does It Work
19
System Components
20
Issued
21
Magnetron Operation and Life
22
Reflectors
23
2.1 Inch Focus Reflector
23
3.1 Inch Focus Reflector
24
Flood Reflector
25
Options
26
Installation
27
Introduction
27
Inspection and Packaging
27
System Controller Installation
27
Mounting Guidelines
27
Power Connections
29
Power Load Balancing
30
System Connection Diagrams
30
Network Connections
33
Remote Inputs and Outputs
33
Machine Stop Interlock
35
Remote Power Level Control
36
Idle Mode
36
Remote Standby and Lamp on
36
Quick Cycle Using Idle Mode
37
Devicenet Installation
37
Chassis Isolation
37
BUS Power
37
Hardware Specifications
38
Software Specifications
38
Lamphead Installation
38
Mounting Guidelines
38
Optional Mounting Kit for Lampheads
41
Light Shielding
41
Cooling Air Installation
41
Internal Blower Lampheads
41
External Blower Lampheads
42
Exhaust Requirements
42
Airshield Ventilation System
43
Monitoring Lamphead Air Pressure
44
Top Pressure Port
44
Bottom Pressure Port
44
Switching Pressure Ports
44
Lamphead Cable Connections
47
RF Detector Installation
48
System Controller Configuration
49
Operation
53
Introduction
53
Display and Controls
53
Additional Functions
55
Temperature
55
Light Detector
55
Starter Bulb Test
55
Panel Lock
55
Operating Messages
56
Fault Messages
56
Resetting Faults
57
System Timing Sequences
58
Timing Sequence with Idle = y
58
Timing Sequence with Idle = N
60
Correcting a Fault Condition
61
Startup
61
Locally Operated Units
61
Remotely Operated Units
64
Shutdown
65
Troubleshooting
67
System Software Versions
67
General Troubleshooting
67
Fault Message Troubleshooting
68
Bulb Troubleshooting
72
Curing Process Troubleshooting
73
General Lamphead Troubleshooting
73
Diode Block Testing
74
Maintenance and Repair
75
Introduction
75
Torque Specifications for System Fasteners
75
System Controller Maintenance and Repair
75
Maintenance Schedule
75
System Controller Repair Procedures
76
Preparation
76
Fuses
76
Cleaning System Controller Cooling Fans
77
Lamphead Maintenance and Repair
78
Internal Blower Lamphead Filter Replacement
79
Lamphead Repair Procedures
79
Preparation
79
Bulb Replacement
79
Reflector Replacement
81
Internal Blower Replacement
84
Internal Blower Lamphead Complete Cover Removal
85
Internal Blower Lamphead Cover Replacement
86
External Blower Lamphead Cover Removal
87
Lamphead Internal Component Replacement
87
Preparation
87
Magnetron Replacement
88
Filament Transformer Replacement
89
Light Detector Board Replacement
92
Temperature Sensor Replacement
92
Starter Bulb Replacement
92
Re-Assembly
93
Parts
95
Introduction
95
CW2 610 System Controllers
95
System Controller Repair Parts
96
CW-2 Internal Blower Lampheads
98
Torque Specifications for Lamphead Fasteners
99
Parts Illustration − Internal Blower Lamphead Parts
100
CW-2 External Blower Lampheads
101
Torque Specifications for Lamphead Fasteners
102
Parts Illustration − External Blower Lamphead Parts
103
Bulbs
104
Reflector Conversion Kits
104
RF Detector
104
System Cables
105
Accessories
106
Optional Lamphead Mounting Kit
107
Mounting Kit Installation
107
System Controller
109
Current Draw
110
Light Output Settings
111
Master/Remote Power Setting Examples
111
Lamphead
112
Bulb
112
System Schematic
112
UV Glossary
115
Devicenet Specifications
123
Introduction
123
Definitions
123
Reference Documents
123
Governing Body
123
System Operation
124
MAC ID / Baud Rate Configuration
124
LED Operation
125
Devicenet Interface
126
Overview
126
Configuration
126
Initialization
126
Group 2 Only Slave Operation
126
Certification
126
Identity Object (01HEX − 1 Instance)
127
Class Attributes (Instance 0)
127
Instance Attributes (Instance 1)
127
Common Services
127
Message Router Object (02HEX − 1 Instance)
127
Devicenet Object (03HEX − 1 Instance)
128
Class Attributes (Instance 0)
128
Instance Attributes (Instance 1)
128
Common Services
128
Assembly Object (04HEX - 2 Instances)
129
Class Attributes (Instance 0)
129
Instance Attributes (Instances 100 and 112)
129
Common Services
132
Connection Object (05HEX − 2 Instances)
133
Class Attributes (Instance 0)
133
Instance Attributes (Instances 1 − 2)
133
Common Services
134
S−Device Supervisor Object (30HEX − 1 Instance)
134
Class Attributes (Instance 0)
134
Instance Attributes (Instance 1)
134
Exception Detail Alarm / Warning
134
Lamp Object (64HEX − 16 Instances)
137
Class Attributes (Instance 0)
137
Instance Attributes (Instances 1−15)
138
Common Services
138
Index
139
4
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Nordson Coolwave 2610 Specifications
General
Brand
Nordson
Model
Coolwave 2610
Category
Medical Equipment
Language
English
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