Nordson Coolwave 2610 - User Manual

Coolwave
r
2 610 UV Curing System
Customer Product Manual
Part 1105120-03
Issued 04/15
NORDSON CORPORATION • AMHERST, OHIO • USA
To order parts call 866-885-1212.
For technical support call 800-524-1322.
Check http://emanuals.nordson.com/uvsystems for the latest version.
This document is subject to change without notice.

Nordson Coolwave 2610 Specifications

General

Brand	Nordson
Model	Coolwave 2610
Category	Medical Equipment
Language	English

Summary

Safety

Introduction to Safety

General safety instructions and importance of documentation.

Personnel and Use Requirements

Qualified personnel, intended use, and compliance regulations.

Radiation Hazards

Information on UV, microwave, and RF radiation, including first aid.

Physical and Environmental Hazards

Ozone, temperatures, voltage, mercury, fire safety, and symbols.

Description

System Overview

Manual scope, UV curing definition, and system operation.

System Components

Major components of the CoolWave system described and illustrated.

Magnetron Operation and Life

Explanation of magnetron function and factors affecting its lifespan.

Reflectors

Types and characteristics of focus and flood reflectors.

Options

Description of optional components for enhanced system performance.

Installation

System Controller Installation

Guidelines for mounting and installing the system controller.

Power Connections

Wiring requirements and transformer tap configurations for power supply.

Network Connections

Connecting multiple controllers to form a network and termination.

Machine Stop Interlock

Configuration of the machine stop interlock for normal or isolated operation.

DeviceNet Installation

Specifications and procedures for DeviceNet connectivity.

Lamphead Installation

Guidelines for mounting, shielding, and cooling air for lampheads.

Monitoring Lamphead Air Pressure

Procedures for connecting and monitoring lamphead air pressure.

Lamphead Cable Connections

Proper connection and engagement of unicable connectors.

RF Detector Installation

Mounting and connection guidelines for the RF detector.

System Controller Configuration

Steps to configure the controller using front panel keys.

Operation

Display and Controls

Overview of the system controller displays and operational controls.

Additional Functions

Advanced operations like temperature display and panel lock.

Fault Messages

List of fault messages and their descriptions for troubleshooting.

System Timing Sequences

Sequences for system status changes during operation.

Startup

Procedures for starting the system locally or remotely.

Shutdown

Procedures for normal and fault shutdowns, and cool down time importance.

Troubleshooting

System Software Versions

How to identify installed software versions for technical support.

General Troubleshooting

General guidance and chart usage for troubleshooting system issues.

Fault Message Troubleshooting

Diagnosing and correcting specific fault messages.

Bulb Troubleshooting

Common issues with UV bulbs and their corrective actions.

General Lamphead Troubleshooting

Common lamphead problems like pressure and arcing.

Diode Block Testing

Procedures for testing diode blocks in the system controller.

Maintenance and Repair

System Controller Maintenance and Repair

Maintenance schedule and repair procedures for the system controller.

Lamphead Maintenance and Repair

Guidelines for maintaining and repairing lamphead components.

Bulb Replacement

Step-by-step guide for replacing UV bulbs.

Reflector Replacement

Procedures for replacing focus and flood reflectors.

Internal Blower Replacement

Replacing the blower assembly in internal blower lampheads.

Lamphead Internal Component Replacement

Replacing components like magnetrons and transformers.

Magnetron Replacement

Procedure for replacing magnetrons in the lamphead.

Filament Transformer Replacement

Procedure for replacing filament transformers.

Light Detector Board Replacement

Replacing the light detector board.

Temperature Sensor Replacement

Replacing the internal temperature sensor.

Starter Bulb Replacement

Procedure for replacing the starter bulb.

Re-Assembly

Final steps for reassembling the lamphead after repairs.

Parts

CW2 610 System Controllers

List of system controllers available for different Hz applications.

System Controller Repair Parts

Part numbers and descriptions for system controller repair.

CW-2 Internal Blower Lampheads

Part numbers and descriptions for internal blower lampheads.

Torque Specifications for Lamphead Fasteners

Torque values for internal blower lamphead fasteners.

CW-2 External Blower Lampheads

Part numbers and descriptions for external blower lampheads.

Bulbs

List of UV bulb part numbers and descriptions.

Reflector Conversion Kits

Kits for converting lampheads between focus and flood reflectors.

Optional Lamphead Mounting Kit

Steps for installing the adjustable lamphead mounting bracket.

Specifications

System Controller

Physical and environmental specifications for the system controller.

Current Draw

Power line current draw values for external and internal blowers.

Light Output Settings

How light output is controlled and examples of master/remote settings.

Lamphead

Technical specifications for the lamphead assembly.

System Schematic

Electrical diagrams for the system's external and internal blowers.

UV Glossary

DeviceNet Specifications

Introduction

Scope and requirements for the DeviceNet Interface Module.

System Operation

Configuration and operation details for DeviceNet connectivity.

DeviceNet Interface

Overview, configuration, and certification of the DeviceNet interface.

Identity Object (01 HEX − 1 Instance)

Provides descriptive information about the device.

DeviceNet Object (03 HEX − 1 Instance)

Object for managing DeviceNet parameters like MAC ID and Baud Rate.

Assembly Object (04 HEX - 2 Instances)

Object for handling input/output assembly instances.

Connection Object (05 HEX − 2 Instances)

Object defining connection parameters for DeviceNet communication.

S−Device Supervisor Object (30 HEX − 1 Instance)

Object for device status supervision and commands.

Exception Detail Alarm; Warning

Structure definition for exception detail reporting.

Lamp Object (64 HEX − 16 Instances)

Object for managing lamp states, commands, and power levels.

Declaration of Conformity

Product Information

Details about the product models and description.