ODES UTV Desertcross 1000cc-3 - MAGNETO SYSTEM

11. TROUBLESHOOTING
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7. Check temperature sensor for electrical/mechanical failure.
 Temperature sensor defective. Replace.
8. Check thermostat.
 Thermostat defective (does not open when engine gets hot).
Replace (refer to cooling system).
9. Check leak indicator hole (in crankcase MAG side-water pump housing area) if
coolant leaks.
 Coolant leaking from indicator hole means a damaged water pump rotary seal.
Replace rotary seal (refer to cooling system)..
10. Check condition of hoses and hose clamps fixation.
 Hoses are brittle and/or hard. Replace.
 Hose clamps are loose. Retighten clamps.
11. Check condition of impeller located on the water pump shaft.
 Impeller wings broken and/or impeller threads are damaged.
Replace (refer to cooling system).
12. Check gasket on water pump housing.
 Gasket on water pump housing leaks.
Retighten screws and/or replace gasket.
13. Check cylinder head and/or cylinder base gasket.
 Worn out gasket(s) is (are) causing coolant leakage. Replace.
14. Check coolant drain screw on water pump housing MAG side.
 Copper ring on drain screw leaks. Retighten screw and/or replace copper ring.
15. Check intermediate gear(s) behind of PTO cover.
 Worn out and/or broken gear(s) is/are causing less coolant supply.
Replace worn out and/or broken gear(s) (refer to bottom end).
16. Check if water pump shaft is seized.
 Water pump shaft does not turn. Replace defective part(s).
MAGNETO SYSTEM
Symptom: BATTERY NOT CHARGING OR CHARGING VOLTAGE INADEQUATE
1. Check battery
 Battery shows less power. Reload battery.
2. Check magneto for damage and/or electrical failure.
 Radial position of rotor wrong due to broken woodruff key.
Replace woodruff key.
 Coating on stator winding is damaged. Replace stator.
 Resistance value is out of specification (refer to technical specifications).
Replace magneto.
 Connector on magneto is damaged and/or has electrical failure.
Repair and clean contacts of connector.
3. Check voltage regulator/rectifier.
 Refer to charging system.
4. Check wiring harness for cracks or other damages.
 harness shows electrical failure and/or other damages.
Replace/repair wiring harness.