3. ENGINE
3-
GENERAL
NOTICE Never start engine without coolant.
Some engine parts such as the rotary seal on
the water pump shaft can be damaged.
PROCEDURES
THERMOSTAT
The thermostat is a single action type.
Thermostat Location
800R Model
The thermostat is located in the thermostat housing
at the top of the front cylinder(RH side).
TYPICAL-THERMOSTAL LOCATION 800R
MODEL
1. Front cylinder
2. Thermostat housing
1000 Models
The thermostat is mounted in-line in the cooling
system circuit.
THERMOSTAT LOCATION –RH FRONT
WHELL WELL ACCESS
1. ln-line thermostat
Thermostat Removal
800R Models
1. Install a hose pincher on both radiator hoses
LARGE HOSE PINCHER
(P/N 520 032 500)
2. Drain remainder of cooling system, refer to
PERIODIC MAINTENANCE PROCEDURES
subsection.
3. Remove thermostat housing screws and re-
move thermostat cover.
THERMOSTAT LOCATION FRONT CYLINDER
HEAD
1. Thermostat cover
2. Thermostat housing
3. Cover screws
4. Bleed screw
4. Pull thermostat and gasket from thermostat
housing.
TYPICAL
1. Thermostat with gasket
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