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PALAZZANI RAGNO XTJ 32 / C - User Manual

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Palazzani
Palazzani Industrie spa
PaLIFT - DIVISION
RAGNO XTJ 32 / C
OPERATION AND MAINTENANCE
MANUAL
RAGNO XTJ 32/C CRAWLER VERSION
SERIAL NR. PT 2712
YEAR 2010
CE CERTIFICATION D 04 AA4121401
MANUAL NM 119 A 09
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Summary

To The Owner

Identification Of The Platform

Details on identifying the platform via its identification plate for service and information.

Warning

Chapter 1 General Characteristics

1.1 Introduction

Brief introduction to the aerial access platforms and their applications.

1.2 Description

Detailed description of the platform's main components and construction.

1.3 Dimensions And Performances XTJ 32;C

Technical specifications including dimensions, weight, reach, and performance data.

1.4 Working Area

Diagram and explanation of the machine's operational working area.

1.5 Transport

Guidelines and methods for transporting the platform safely and correctly.

1.6 Main Groups Of The Platform

Identification and listing of the platform's primary functional groups and components.

1.7 Pictograms Legend

Explanation of pictograms and symbols used on the platform for controls and warnings.

Chapter 2 Safety Directions

2.1 Scope

Defines the purpose and scope of the safety directions provided in the manual.

2.2 Special Directions

Specific safety precautions and operational directives for various conditions.

Chapter 3 Normal Use Conditions

3.1 Load And Unload On Truck.

Detailed steps for loading and unloading the platform onto a truck.

3.2 Main Control Desk

Description and functions of the main control panel for platform operation.

3.3 Platform Working With Diesel Engine

Instructions for operating the platform using the diesel engine power source.

3.4 Platform Working With Electric Motors

Instructions for operating the platform using electric motors.

3.5 Ground Control Panel

Details and functions of the ground-level control panel for platform operations.

3.6 Cage Control Panel

Details and functions of the control panel located within the aerial cage.

3.7 Platform Starting Procedure

Step-by-step guide for starting the platform's engine and systems.

3.8 Platform Selfpropelling

Procedure for moving the platform using its self-propelling capability.

3.9 Special Boom Activation

Specific procedures for activating the boom in special conditions or scenarios.

3.10 Steering

Instructions on controlling the platform's steering and movement.

3.11 Automatic Brake

Information on the automatic braking system and its function.

3.12 Levelling The Machine

Detailed steps for levelling the platform using stabilizers and ensuring stability.

3.13 Aerial Work

Procedures and safety measures for performing aerial work tasks.

3.14 Safety Devices

List and description of the safety devices integrated into the platform.

3.15 Load Management System

Explanation of the load management system and its operational limits.

3.16 Load Limiting Device

Details on the load limiting device and its function to prevent overloading.

3.17 Cage Self-Levelling And Rotation

How the cage maintains level and rotates during operation.

3.18 Electronic Inclinometer

Information on the electronic inclinometer system for monitoring platform angle.

3.19 Cage Load Limiting

Functionality of the cage load limiting system to prevent excess weight.

3.20 Electric Current Generator (Optional)

Operation and use of the optional electric current generator.

3.21 Intercom (Optional)

Details on the optional intercom system for communication.

3.22 Check-Up (From Ground Panels)

Pre-operation checks performed using the ground control panel.

3.23 Check-Up (From Cage Panel)

Pre-operation checks performed using the cage control panel.

3.24 Special Directions

Specific directions for transport and operation in challenging conditions.

3.25 Diagnostic

Information on the diagnostic system and troubleshooting codes.

Chapter 4 Anomalous Work Conditions

4.1 Improper Use

Prohibited uses and actions that can cause damage or compromise safety.

4.2 Anomalous Conditions

Procedures for operating the platform under unusual or non-standard conditions.

4.3 Critical Conditions

Precautions and actions required when operating in critical or hazardous environments.

Chapter 5 Emergency Conditions

5.1 Definition

Definition of emergency conditions and reasons for recovery operations.

5.2 Interventions Under Emergency Conditions

Overview of emergency devices and general intervention principles.

1 Procedures To Follow In Emergency

Step-by-step guide for aerial cage recovery in emergency situations.

2 Hydraulic Power

Using hydraulic power sources during emergency operations.

3 Controls

Emergency control operations from ground or cage panels.

4 Emergency Stop

Functionality and use of emergency stop buttons across all control stations.

6 Electropump For Emergency (Optional)

Use of the optional electric pump for emergency recovery operations.

5.3 Recovery Of The Personnel On The Aerial Cage

Detailed manual procedures for rescuing personnel from the aerial cage.

Recovery By Hand Pump

Using the hand pump to generate hydraulic power for emergency recovery.

5.4 Stabilizer Lifting

Procedure for lifting stabilizers, typically for loading onto a lorry.

5.5 Selfpropelling

Instructions for moving the machine using its self-propelling feature.

5.6 First Breakdown Shooting For Operators

Guide for operators to identify and address common operational breakdowns.

5.7 Trailing

Information regarding trailing operations, which are not permitted.

Chapter 6 Maintenance And Check-Up

Foreword

Recommendations and prerequisites for personnel performing maintenance tasks.

6.1 Ordinary Maintenance - General Information

General advice and rules for performing ordinary maintenance correctly.

6.2 Hydraulic Oils Features

Specifications for hydraulic oils and lubricants used in the equipment.

6.3 Daily Check

Essential daily checks to be performed before operating the machine.

6.4 Weekly Check

Routine checks to be performed weekly to ensure proper functioning.

6.5 Quarterly Check

Periodic inspections to be carried out every quarter.

6.6 Six-Month Maintenance

Scheduled maintenance tasks to be performed every six months.

6.7 Annual Maintenance

Annual maintenance procedures and checks for the platform.

6.8 Four-Year Maintenance

Major maintenance and checks required every four years.

6.9 Extraordinary Maintenance

Procedures for maintenance required due to specific adverse conditions or failures.

6.10 Hydraulic Circuit Check

Specific checks for the hydraulic circuit's components and performance.

6.11 General Electric System And Battery Recharger Check

Checks for the electrical system, battery charger, and related components.

6.12 Chain Check

Inspection and maintenance procedures for the boom extension chains.

Check For Wear Elongation

Procedure to check chain elongation due to wear and its acceptable limits.

Check Wear Plates Profile

Method for checking wear on plate profiles and their dimensions.

Wear On The Side Chain

Identifying and addressing wear on the side chain components.

6.13 Tracks Check

Procedure for checking and tightening the machine's tracks.

6.14 Terms For The Producers Checks

Information on scheduled checks recommended by the producer.

Chapter 7 Settings

Cage Rotation

Adjusting cage rotation speed by setting specific valves.

Extension Chains

Procedure for tightening loose extension chains using an auto-locking bolt.

Jib Arm

Adjusting jib arm movement speed by setting locking valves.

Lifting Arm

Intervention on the overcenter valve for lifting arm vibrations.

Turntable Rotation

Addressing turntable rotation issues by adjusting the locking valve.

Stabilizers

Choosing stabilizer settings based on the work area and position.

Chapter 8 Platform Assignemnt

Chapter 9 Platform Demolition

Chapter 10 Training Courses

Chapter 11 Maintenance Register

Directions For Preservation

Instructions on keeping the maintenance register as part of the manual.

Directions For Filling In

Rules for annotating platform life events in the maintenance register.

Memorandum For The Maintenance Service

Warning For The Responsible To Extraordinary Reparation And;Or Maintenance

Critical warnings for personnel undertaking complex repairs and maintenance.

PALAZZANI RAGNO XTJ 32 / C Specifications

General IconGeneral
BrandPALAZZANI
ModelRAGNO XTJ 32 / C
CategoryLifting Systems
LanguageEnglish