PTV 33/44/55/66 Installation Manual
Rev. 1.1 1
Table of Contents
1 Manual Updates ........................................................................................................................ - 4 -
2 Safety Information .................................................................................................................... - 5 -
3 Important Information ............................................................................................................... 6
4 Tools For Installation ................................................................................................................ 8
5 Parts List ................................................................................................................................... 9
6 General View of Liftgate ........................................................................................................... 10
7 Installation Dimension Sheets ................................................................................................. 12
8 Installation Dimensions ............................................................................................................ 14
8.1 Important Dimensions ................................................................................................... 14
8.2 Installation Dimensions - Weld On-Liftgate ................................................................... 15
8.3 Installation Dimensions - Bolt-On Liftgate ..................................................................... 16
Installation Dimensions - Width Requirements ............................................................................ 17
8.4 Strength Requirements ................................................................................................. 18
9 Body Preparation ...................................................................................................................... 19
9.1 Rear Bumper ................................................................................................................. 19
9.2 Tow Hitch/Auxiliary Equipment ...................................................................................... 20
9.3 Flush the Sill (Sub-Framing) .......................................................................................... 21
9.4 Support Body ................................................................................................................ 24
10 Liftgate Preparation .................................................................................................................. 25
10.1 Liftgate Preparation ....................................................................................................... 25
11 Liftgate Mounting ...................................................................................................................... 27
11.1 Mounting the Liftgate (Standard Installation) ................................................................. 27
11.2 Liftgate Welding ............................................................................................................ 33
11.3 Bolt-On Liftgate Installation (Optional) ........................................................................... 37
11.3.1 Factory Installed Method ................................................................................. 37
11.3.2 Customer Installed Method .............................................................................. 39
12 Hydraulic Installation ................................................................................................................ 42
12.1 Hydraulic Enclosure - Dimensions ................................................................................. 42
12.2 Hydraulic Enclosure – Hose Kits ................................................................................... 42
12.3 Hydraulic Enclosure – Installation .................................................................................. 43