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Pepperl+Fuchs LB Series User Manual

Pepperl+Fuchs LB Series
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2018-07
30
LB Remote I/O System
Installation
X2 Terminal Assignment
X2.1 = 0 V
X2.2 = + 24 VDC (SELV/PELV)
X2.3 = earth
X1 Terminal Assignment
X1.1 = 0 V
X1.2 = + 24 VDC (SELV/PELV)
X1.3 = earth
3.3.3 LB9035A
Bereich 1 2 3 4 5
Steckplätze LB9022S 3...5 6 ... 10 11 ... 15 16 ... 20 21 ... 24
Steckplätze LB9024S 25 ... 29 30 ... 34 35 ... 39 40 ... 44 45 ... 48
S1-Schalter S1.1 S1.2 S1.3 S1.4 S1.5
X3-Kontakt X3.1 X3.2 X3.3 X3.4 X3.5
S1.1 ... S1.5 Auswirkung
S1.x = ON Die Abschaltung der E/A-Module im zugehörigen Bereich ist deaktiviert.
S1.x = OFF Die Abschaltung wird im zugehörigen Bereich durch den zugehörigen X3-
Kontakt gesteuert. Wenn der X3-Kontakt offen ist (X3.x = OFF), werden die
E/A-Module mit Abschalteingang für den zugehörigen Bereich
abgeschaltet.
Danger!
Risk of explosion
Accessories such as plugs and terminators that do not meet the requirements for use in
hazardous areas can cause explosive mixtures to ignite.
Only use accessories approved for use in the respective environment.
Danger!
Risk of Explosion
Connecting and disconnecting from circuits such as terminals, plug-in jumpers or terminators
can ignite potentially explosive mixtures.
Connecting and disconnecting from circuits is permitted only when not located in a potentially
explosive atmosphere.
Danger!
Risk of Explosion
Actuating the operating elements can ignite potentially explosive mixtures.
Only actuate the operating elements when not located in a potentially explosive atmosphere.

Questions and Answers:

Pepperl+Fuchs LB Series Specifications

General IconGeneral
MountingDIN Rail
ZoneZone 1, Zone 2
Power Supply24 V DC
Protection ClassIP20
System TypeRemote I/O System
Communication ProtocolsPROFIBUS DP
I/O ModulesAnalog, Digital
Signal TypeAnalog, Digital
Number of ChannelsVaries by module
Intrinsic SafetyYes
IsolationChannel to channel, channel to system
Output CurrentVaries by module (e.g., 0.5 A, 2 A)
Connection TypeScrew terminals
DimensionsVaries by module
WeightVaries by module
Temperature Range-20 ... 60 °C (-4 ... 140 °F)

Summary

Introduction to LB Remote I/O System

Content of this Document

Details information required to use the finished device or system in product life cycle phases.

Target Group and Personnel

Defines responsibilities and training requirements for personnel handling the product.

Symbols Used in LB Remote I/O Manual

Product Specifications for LB Remote I/O System

Prerequisites for Operating the Remote I/O Unit

Details requirements for operating the LB remote I/O system in hazardous and non-hazardous areas.

Introduction to Product Specifications

Explains Remote I/O stations as interfaces and lists supported bus systems for communication.

LB Remote I/O System Components Overview

LB Remote I/O System Backplanes

LB Remote I/O System: Modules and Power Supplies

LB Remote I/O System Accessories

Installation of LB Remote I/O System

Surrounding Enclosure Requirements

Details enclosure requirements for Equipment Protection Level Gc and non-hazardous areas.

Mounting the Backplane

Provides instructions for mounting the backplane horizontally or vertically on a DIN mounting rail.

Connections and Fuses

Specifies required fuses and provides warnings for electrical connections.

Installation of LB9022-LB9029 Backplanes

Sub-D Plug Pinning for LB Remote I/O System

Activating Fieldbus Terminators

X40 Terminal Assignment for Booster Connection

S1 Switch and X3 Terminal for Deactivation Control

Control Input X3 Settings and Backplane Control

Installation of LB9022S/LB9024S Backplanes

Installation of LB9035A Backplane

X4 Terminal Assignment for Fieldbus Connection

X3 Terminals and S1 Function Switches for I/O Control

Inserting and Removing I/O Modules

Installing I/O Modules

Step-by-step guide for installing I/O modules onto the backplane, including separation walls.

Removing I/O Modules

Instructions for safely removing I/O modules from the backplane.

Installing the Separation Wall

Mounting on a Backplane without a Label Carrier

Procedure for mounting a separation wall on a backplane without a label carrier.

Mounting on a Backplane with a Label Carrier

Procedure for mounting a separation wall on a backplane with a label carrier.

Field Wiring for LB Remote I/O System

Terminal Blocks for Field Connections

Describes terminal blocks (screw, front screw, spring) for making field connections.

Connection Data for Terminal Blocks

Connection Data for Spring Terminals (2x8)

Installing Field Wiring Safely

Coding I/O Modules and Terminals

Coding Connections

Explains how to use coding pins to ensure correct assignment of terminals to I/O modules.

Line Fault Detection Functionality

Line Fault Detection for LB1*03*

Details line fault detection for LB1*03* modules, including rotational direction detection.

Line Fault Detection for LB1007*, LB1*08*, LB1*09*

Details line fault detection for LB1007*, LB1*08*, LB1*09* modules, including 24V/5V input usage.

Line Fault Detection for LB2* Modules

Cold Junctions for Thermocouple Measurements

External Cold Junctions

Describes using external cold junctions for thermocouple measurements and configuration.

Line Resistance Compensation for Resistance Thermometers

Pt100 Short Circuit Method

Procedure to measure and compensate line resistance using a Pt100 short circuit.

Using a Calibrating Resistor

Procedure to measure and compensate line resistance using a calibrating resistor.

Strain Gauge Measurement with LB Modules

Configuring I/O Modules for Strain Gauge Measurement

Steps to configure LB modules for strain gauge measurements using analog outputs and inputs.

Status Monitoring of Output Switch-off

Configuring I/O Modules for Status Monitoring

Instructions for configuring I/O modules for status monitoring of output shutdown.

Redundancy Features in LB Remote I/O System

Basic Principles of Redundancy

Explains the use of redundancy for ensuring operation despite component failure.

Media Redundancy

Describes media redundancy with voter, master, and redundant fieldbus cables.

Application Redundancy Configuration

Fieldbus Connection for LB Remote I/O System

Connection Guidelines

Provides guidelines for connecting fieldbuses, including explosion risks and accessory use.

Cable Lengths for Fieldbus Systems

Lists maximum cable lengths for various bus systems based on transfer rates.

Extending Fieldbus Cable Lengths

Fieldbus Terminator Configuration

Terminator Types and Line Types

Details terminator types (R values) for different line types (A, B, service bus).

Potential Equalization and Shielding

Interference Reduction Techniques

Explains how twisted-pair cables and shielding reduce electromagnetic interference.

Wiring Safety and EMC Considerations

System Expansion for LB Remote I/O

Adding I/O Modules and Hot Configuration

Details adding I/O modules and using Hot Configuration in Run (HCIR) for seamless updates.

Extending the Fieldbus

Explains how to extend the fieldbus cable, requiring terminator removal and redundant systems.

Commissioning the LB Remote I/O System

Electrical Testing of Connections

Tests physical connection integrity of fieldbus and service bus segments with voltage measurements.

Physical Remote I/O Station Connection Test

Tests physical connection of remote I/O stations, including explosion risk warnings.

Configuration of LB Remote I/O Stations

Service Bus Connection via RS-232

Details connecting the remote I/O unit to a PC via an RS-232 interface converter.

Service Bus Connection via USB

Instructions for connecting the remote I/O unit to a PC via a USB converter.

Startup Phase for LB Remote I/O System

Sequential Station Startup

Recommends connecting remote I/O stations sequentially to the master for stable operation.

Temporary Overload of Power Supply

Addresses power supply overload by limiting certain I/O modules during the startup phase.

Operation of LB Remote I/O System

Operational Safety and Module Swapping

Emphasizes safety during operation, especially when swapping I/O modules, and accessing operational data.

Troubleshooting LB Remote I/O System Communication Errors

Communication Errors on Fieldbus

Provides remedies for communication errors occurring on the fieldbus connection.

Communication Errors on Service Bus

Provides remedies for communication errors on the service bus connection.

Troubleshooting New I/O Stations and Software Issues

Addresses issues with new stations on the bus and software failing to locate com units.

Troubleshooting Redundancy Faults

Troubleshooting Signal Faults

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