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Perkins 415GM User Manual

Perkins 415GM
124 pages
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®
User’s Handbook
GB
Part No N39453
422GM
422TGM
4.4GM 4.4TGM
4.4TWGM &
4.4TW2GM
415GM
4.4TWGM & 4.4TW2GM
Radiator
4.4GM & 4.4TGM
Radiator

Table of Contents

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Perkins 415GM Specifications

General IconGeneral
BrandPerkins
Model415GM
CategoryEngine
LanguageEnglish

Summary

General Information and Safety

Introduction to the Handbook

Provides an overview of the on-board generating sets and the handbook's purpose.

How to Care for Your Engine

Details on maintaining and operating the engine correctly for optimal performance.

General Safety Precautions

Essential safety guidelines to follow during engine operation and maintenance.

Engine Guarantee and Identification

Information on engine guarantee claims and how to identify specific engine models.

Engine Views and Component Identification

Introduction to Engine Views

Explains that engine views may not match specific engine configurations.

415GM Engine Parts Identification

Diagrams and labels for identifying parts of the 415GM engine model.

422GM Engine Parts Identification

Diagrams and labels for identifying parts of the 422GM engine model.

4.4GM Engine Parts Identification

Diagrams and labels for identifying parts of the 4.4GM engine model.

4.4TGM Engine Parts Identification

Diagrams and labels for identifying parts of the 4.4TGM engine model.

4.4TWGM/4.4TW2GM Engine Parts Identification

Diagrams and labels for identifying parts of 4.4TWGM and 4.4TW2GM models.

Radiator Models Engine Parts Identification

Diagrams and labels for identifying parts of radiator-equipped engine models.

Operation Instructions

Starting and Stopping the Engine

Procedures for safely starting and stopping the engine.

Engine Running-in and Angle of Operation

Guidance on initial engine use and permissible operating angles.

Control Panel Functions

Explanation of the control panel layout, indicators, and switches.

Engine Wiring Harness Operation

Details on the function and variations of the optional engine wiring harness.

Emergency Procedures

Steps to follow in case of engine stoppage, power loss, or high temperature.

Preventive Maintenance Procedures

Preventive Maintenance Periods

Defines maintenance intervals based on average operating conditions.

Maintenance Schedules

Lists recommended maintenance tasks at specific intervals for engine models.

Coolant System Maintenance

Instructions for draining, filling, and checking the engine coolant circuit.

Fuel System Maintenance

Procedures for renewing fuel filters and servicing atomisers.

Lubrication System Maintenance

Steps for renewing engine lubricating oil and filter canisters.

Air Filter Service

Instructions for renewing the engine air filter element.

Valve Adjustment Procedures

Guide for checking and adjusting valve tip clearances on engine models.

Supplementary Tools

Recommended tools and parts to keep on-board for maintenance.

Engine Fluids and Specifications

Fuel Specification

Recommended fuel properties for optimal engine power and performance.

Lubricating Oil Specification

Guidelines for selecting and using lubricating oil based on ambient temperature.

Coolant Specification

Details on the correct coolant and antifreeze mixtures for system protection.

Fault Diagnosis and Troubleshooting

Common Engine Problems and Causes

Table listing engine problems and their common causes for user checks.

Comprehensive List of Possible Causes

An extensive list of potential issues affecting engine performance and operation.

Engine Preservation for Storage

Engine Storage Procedures

Recommended steps to prevent engine damage during prolonged periods out of service.

Adding Coolant for Raw Water System Preservation

Method for adding coolant to the raw water system to prevent corrosion during storage.

Parts and Service Support

Service Literature and Training Availability

Information on obtaining workshop manuals, drawings, and operator training.

Recommended Parts and Consumables

List of recommended Perkins POWERPART products for engine operation and maintenance.

General Engine Specifications

415GM Engine Specifications

Technical data including cylinders, bore, stroke, and capacities for the 415GM model.

422GM Engine Specifications

Technical data including cylinders, bore, stroke, and capacities for the 422GM model.

4.4GM Engine Specifications

Technical data including cylinders, bore, stroke, and capacities for the 4.4GM model.

4.4TGM Engine Specifications

Technical data including cylinders, bore, stroke, and capacities for the 4.4TGM model.

4.4TWGM Engine Specifications

Technical data including cylinders, bore, stroke, and capacities for the 4.4TWGM model.

4.4TW2GM Engine Specifications

Technical data including cylinders, bore, stroke, and capacities for the 4.4TW2GM model.

Radiator Models Engine Specifications

Technical data for radiator-equipped models, including capacities and weights.

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