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9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
HOLE
YEAR
VEHICLE DESCRIPTION
2015-18
ACE 570
2015-16 RGR ETX
2013–18 RZR 570
2014–18
RANGER 500/570
2015-18 RANGER 570 Full-Size
4
2014-18
RANGER 900/1000
2015-18 RZR 900
2016-18 RZR 1000
2016–18 ACE 900
5 2015-18
RANGER Diesel
i.e. 2015 RZR 900 uses the holes marked with a 4
8. Loosen the two bolts
t
retaining transmission joint
bracket to the transmission on the right side.
9. Align the front transmission mounting holes with
transmission joint bracket mounting holes on engine.
10.Install the two bolts
y
retaining the transmission joint
bracket to the engine on the right side. Hand tighten
the bolts so they remain loose at this time.
NOTE
DO NOT torque fasteners at this time.
11. Install the two longer bolts into left side mounting
holes. Torque left side mounting bolts to specification
using the numbered sequence shown.
12.Torque right side mounting bolts to specification using
the numbered sequence shown.
TORQUE
Engine / Transmission Mounting Bolts:
Step 1-2: 64 ft-lb (87 Nm) Step 3: 5 ft-lb (7 Nm) Step
4-7: 44 ft-lb (60 Nm)
13.Remove the clutch center distance tool.
14.Torque the four front engine mount fasteners to
specification.
TORQUE
Front Engine Mount Fasteners:
40 ft-lbs (54 Nm)
15.Remove the lifting straps and overhead or portable
engine hoist.
16.Install the two coolant hoses onto the engine.
ENGINE / COOLING SYSTEM
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