2.6
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
50 Hour / 500 mile (800 km) Service
ITEM
REMARKS
XU / D
Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear; replace if worn beyond service limit
Fuel System
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
XU / D
Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
XU
Engine Breather Inspect; clean
Battery
Check terminals; clean; test
XU Front Gearcase Lubricant
Inspect / add lubricant if needed
XU
Transmission Lubricant (AGL) Inspect / add lubricant if needed
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal
Inspect; replace if it sticks
Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage Inspect; adjust as needed
D
Steering Lubricate (if applicable)
XU
Front / Rear Suspension Lubricate (if applicable)
D
Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt
Inspect; replace as needed
D
Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU
Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or other qualified person perform these services.
MAINTENANCE