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Polaris SPORTSMAN 700 2002 - Page 157

Polaris SPORTSMAN 700 2002
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CLUTCH
CLUTCH
6.23
7. Turn clutch sheave counterclockwise until
bushing is removed and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod
and set aside.
9. Remove adapters from puller.
Main Adapter
(8)
Nut (C)
Adapter
Reducer (9)
Bushing
Tool (2)
Bushing
Tool (2)
EBS Driven Clutch Outer Bushing Removal
10. Remove bushing and removal tool from adapters.
Discard bushing.
EBS Driven - Backside (Outer) Bushing
Installation
1. Install puller adapter (Item 10) onto puller.
2. Install adapter (Item 9) onto puller.
Nut (C)
Bushing
Tool (2)
Bushing
EBS Driven Clutch OuterBushing Installation
Adapter
(9)
Puller Adapter
(10)
3. Apply Loctitet 609 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool (Item 2)
and install assembly into sheave.
6. Install left hand thread nut (C) onto puller rod and
hand tighten against installation tool.
7. Turn clutch sheave counterclockwise, making
sure bushing is drawn straight into bore.
Continue until bushing is seated.
8. Remove nut (C) (left hand thread) from puller rod
and set aside.
9. Remove installation tool and clutch sheave from
puller.
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