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Polaris SPORTSMAN 700 2002 - Engine Head Reassembly

Polaris SPORTSMAN 700 2002
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ENGINE
ENGINE
3.27
ENGINE HEAD REASSEMBLY
Before reassembly, clean the bolts and bolt holes with
Primer N (PN 2870585) to remove any debris. This
will ensure proper sealing when installing bolts and
new Loctitet.
1. Install the head gasket (A) on the cylinder (B).
A
B
2. Install cylinder head on cylinder.
3. Install head bolts (C). Torque bolts to 60-64 ft. lbs.
(81-87 Nm), following torque pattern on Page 3.9.
C
Cylinder Head Bolt Torque:
60-64 ft. lbs. (81-87 Nm)
4. Lubricate push rods (D) and install into lifters.
D
5. Lubricate rockers (E) with engine oil.
E
6. Verify pushrods are engaged in lifters.
7. Install rockers. Be sure that tab of fulcrum (F) is
seated in head stand-off. Torque bolts to 20-24 ft.
lbs. (27-33 Nm).
F
Rocker Arm Bolt Torque:
20-24 ft. lbs. (27-33 Nm)
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