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Polaris SPORTSMAN 700 2002 - Page 73

Polaris SPORTSMAN 700 2002
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ENGINE
ENGINE
3.21
CYLINDER HEAD DISASSEMBLY, CONT.
NOTE: If working on the cylinder head while removed
from the engine assembly, use the Valve Train Table
(PU--44693) to perform cylinder head work. The
cylinder head attaches simply to the table. Place the
hydraulic lifters (C), pushrods (D), and rocker arms
(E) in a safe, clean area.
PU--44693
D
C
E
5. Measure free length of spring with a Vernier caliper.
Compare to specifications. Replace spring if
measurement is out of specification.
Valve Spring
Free Length
Valve Spring Length:
Std: 1.827I (46.40 mm)
Installed Height: 1.47 (37.34 mm)
6. Remove valve guide seals. IMPORTANT: It is
recommended to replace seals whenever the
cylinder head is disassembled. Hardened,
cracked or worn valve seals will cause excessive
oil consumption and carbon buildup.
7. Mark the valves with a white pen. Remove the
valves from the cylinder head. This will ensure
that the valves are properly placed during engine
reassembly.
Mark the valves
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