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PR POWER PR8000 - User Manual

PR POWER PR8000
67 pages
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Table of Contents

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Summary

CE Mark

Maintenance & Operation

General Information

Provides general details about the lighting tower's design and compliance with standards.

Equipment Documentation for the Lighting Tower

Lists all documents supplied with the manual for the lighting tower.

Safety Signs

Safety Regulations to Observe

Before Operating the Machine

Advises on protective gear and pre-operation checks for safe use of the lighting tower.

During Maintenance

Outlines safety procedures and precautions to follow during maintenance operations.

During Transport

Provides warnings and guidelines for ensuring safety during the transport of the tower.

General Danger Information

Danger of Burns

Warns about touching hot surfaces and components, advising the use of gloves.

Danger of Electrocution

Alerts users to risks of electric shock from electrical parts and cables.

Danger of Injury

Advises against removing guards and on using appropriate safety wear.

Warning of Fire or Explosion During Refueling

Details safety precautions during refueling operations to prevent fire or explosion.

Noise

Recommends the use of ear protection against noise levels generated by the equipment.

Exhaust Fumes

Warns about the danger of exhaust fumes and the need to maintain safe distance.

General Description of the Lighting Tower

Lighting Tower Not in Use

Technical Specification

Generator

Details the electrical specifications of the generator unit, including voltage and frequency.

Engine

Lists engine make, displacement, power, cooling, fuel, and other operational parameters.

Hydraulic Gear Box

Details specifications for the hydraulic system including motor, pump, and fluid.

Lighting Tower

Lists key dimensions, maximum height, raising mechanism, and wind stability.

Raising and Lowering Cable

Provides specifications for the steel cable used in mast operation.

Floodlight

Details the lamp type, power, protection rating, and dimensions of the floodlight unit.

Lamp

Describes the metal halide lamps and necessary cooling time before re-ignition.

Identification of External Components

Lighting Tower Breakdown

Identifies key external parts of the lighting tower with numerical labels and descriptions.

Emergency Stop Button and Earth Clamp

Details the function and connection of the emergency stop button and earth clamp.

Battery and Starting Switch

Identifies and explains the lockable battery and starting key isolator switches.

Radiator Cap Protection Plate

Describes the radiator cap protection plate and coolant level check procedures.

Identification of Inner Components

Upper Controls Description

Identifies and explains the various controls and indicators on the upper control panel.

Lower Controls Description

Identifies and explains the circuit breakers and RCDs located on the lower control panel.

Controls Levers

Identifies the levers used for operating the stabilizers and mast.

Hydraulic Gear Box

Identifies the engine hydraulic gear box and related components like gauges and tank.

Lowering Handle Bar Bracket in Case of Emergency

Explains the use of the manual pump for emergency lowering of the mast.

Battery

Identifies the battery and provides safety warnings regarding battery fluid.

Fuel Tank

Identifies the fuel tank cap and provides instructions for refueling.

Engine Oil Cap

Identifies the engine oil cap and the oil level indicator.

Change Engine Oil

Details the procedure and recommended oil types for changing the engine oil.

Operating Instructions

Lighting Tower Positioning

Guides on selecting a safe and stable location for operation, considering ventilation.

Connecting of the Battery

Instructions for connecting the battery switch to power the unit.

Connecting of the Starter Motor

Instructions for connecting the starter switch for engine ignition.

Earthing

Details the importance and procedure for proper earthing connection for safety.

Preliminary Checks

Lists essential checks, including fluid levels and circuit breaker status, before operation.

Engine Starting

Provides step-by-step instructions for starting the engine, including pre-heating.

Running In

Guidance on the initial 50-hour operation period to ensure proper engine performance.

Use of Lighting Tower

Explains the Earth Leakage Circuit Breaker and hour meter usage.

Generator Alarms

Describes alarm conditions like low oil pressure and high water temperature.

Remarks

Offers general operating advice, safety reminders, and positioning tips.

Stopping the Engine

Provides instructions for shutting down the engine and emergency stop procedures.

Lighting Tower Maintenance

Lubrication of the Rollers

Specifies grease types and procedures for roller lubrication.

Lubrication of Mast Sections

Recommends lubricating oil for mast sections and specifies lubrication frequency.

Lubrication of Stabilisers

Advises on greasing stabilisers regularly and checking their movement.

Check Hydraulic Cylinder

Details checks for the condition of the hydraulic cylinder, looking for leaks or corrosion.

Check Steel Cables

Recommends regular inspection of steel cables and pulleys for wear and correct positioning.

Check of Hydraulic Connections

Advises checking hydraulic hoses for tightness, wear, tear, and potential oil loss.

Troubleshooting Guide

Main Issues

Lists common faults that may occur, along with their causes and recommended remedies.

Replace the Lamp and Lenses

Spare Parts

Upper Command Panel Spare Parts List

Lists spare parts for the upper control panel with item codes and denominations.

Lower Command Panel Spare Parts List

Lists spare parts for the lower control panel with item codes and denominations.

Control Panel Door Spare Parts List

Lists spare parts for the control panel door with item codes and denominations.

Central Panel and Radiator Support Spare Parts List

Lists spare parts for the central panel and radiator support with codes.

Spare Parts List Hydraulic Parts

Lists spare parts for hydraulic components with item codes and denominations.

Spare Parts List for Solenoid and Engine Support

Lists spare parts for solenoids and engine support with item codes.

Spare Parts List for Frame

Lists spare parts related to the frame structure with item codes and denominations.

Spare Parts List for Canopy

Lists spare parts for the canopy section with item codes and denominations.

Spare Parts List for Telescopic Mast

Lists spare parts for the telescopic mast assembly with item codes.

Lamps Spare Parts List

Lists spare parts for the floodlight lamps with item codes and denominations.

Spare Parts List for Alternator

Lists spare parts for the alternator with item codes and denominations.

Trailer for Fast Towing Height Adjustable Spare Parts List

Lists spare parts for the trailer component with item codes.

Spare Parts List for Stickers for Lighting Tower

Lists item codes for various warning and identification stickers used on the tower.

Wiring Diagram

PR POWER PR8000 Specifications

General IconGeneral
CategoryLighting Equipment
Frequency50/60Hz
IP RatingIP20
Light SourceLED
Beam Angle15°-45°

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