Introduction
System Overview................................................................................................................................................ 1
Specifi cations ..................................................................................................................................................... 1
System Installation
Resolver Mounting.............................................................................................................................................. 3
Controller Mounting ............................................................................................................................................ 3
Internal System Wiring ....................................................................................................................................... 3
External Wiring Installation ................................................................................................................................. 4
Dimensional & Wiring Drawings
• Resolver Dimensions & Wiring (#28-100) ..................................................................................................... 5
• Internal Wiring Diagram (#28-101) ................................................................................................................ 6
• Control Box Dimensions (#28-102) ............................................................................................................... 7
• Panel Cut-Out Dimensions (#28-103) ........................................................................................................... 8
• Control Panel Dimensions (#28-104) ............................................................................................................ 9
• External Wiring Diagram (#28-105) ............................................................................................................. 10
• I/O Board Dimensions (#28-106) ..................................................................................................................11
• Control Board Terminal Chart (#28-107)...................................................................................................... 12
• I/O Board Terminal Chart (#28-108) ............................................................................................................ 12
Function Descriptions
Operator Interface ............................................................................................................................................ 13
Adjust Contrast ................................................................................................................................................ 14
Job Selection .................................................................................................................................................... 14
Job Number ................................................................................................................................................. 14
Job Name .................................................................................................................................................... 14
Limit Switch/Die Sensor Names .................................................................................................................. 14
Reset Die Faults (RUN Mode Only) ................................................................................................................. 14
Reset All Faults (PROG Mode Only) ................................................................................................................ 14
Minimum Speed................................................................................................................................................ 14
Maximum Speed............................................................................................................................................... 14
Running Time ................................................................................................................................................... 14
Counters ........................................................................................................................................................... 15
Die Sensor Setup ............................................................................................................................................. 15
How to Program a Die Input ........................................................................................................................ 16
How to Turn Off a Die Input ......................................................................................................................... 16
Die Fault TS Type ........................................................................................................................................ 16
Automatic Safety Distance ............................................................................................................................... 17
Time-Based Brake Monitor ............................................................................................................................... 17
ANSI Standard B11.19-1990 E5.6 ............................................................................................................... 18
Determing the WARN and FAIL Set Points .................................................................................................. 18
Input Signal .................................................................................................................................................. 18
Altering and WARN and FAIL Set Points ..................................................................................................... 19
Motion Detection.......................................................................................................................................... 19
Drift Detection .............................................................................................................................................. 19
90° Stop Test ............................................................................................................................................... 19
Servo Setup ...................................................................................................................................................... 19
Limit Switch Setup ............................................................................................................................................ 20
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