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ProMinent Sigma X - User Manual

ProMinent Sigma X
112 pages
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Diaphragm motor-driven metering pump
Sigma X Control type — Sigma/ 2 - S2Cb
Operating instructions
EN
Original operating instructions (2006/42/EC)Part no. 982541 Version: BA SI 105 01/22 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

Table of Contents

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Summary

Identity Code

Safety Chapter Overview

Markings and warning symbols

Describes hazard symbols, signal words, and their meanings for safety.

Intended use

Specifies the pump's approved applications, limitations, and prohibitions.

Qualification of personnel

Defines the necessary training and qualifications for operators and technicians.

Isolating protective equipment

Details essential protective covers and components for safe operation.

Storage, Transport, and Unpacking

Equipment and Control Elements Overview

Control elements

Identifies and describes the pump's physical control buttons, displays, and indicators.

Key functions

Explains the purpose and operation of each control element on the pump.

Functional Description of the Metering Pump

Pump

Explains the basic operating principle of the diaphragm metering pump.

Liquid end

Details the components and function of the pump's liquid handling system.

Bleed valve and integrated relief valve

Describes the functionality of the bleed and integrated relief valves.

Multi-layer safety diaphragm

Explains the design and purpose of the multi-layer safety diaphragm.

Operating modes

Lists and describes the various operating modes available for the pump.

Functions

Details the selectable operational functions and their capabilities.

Options

Describes optional features and connection possibilities for the pump.

Function and fault indicator

Explains how to interpret status LEDs and LCD screen indicators.

Hierarchy of operating modes, functions and fault statuses

Outlines the priority and interaction between different operational states.

Pump Assembly Instructions

Base

Instructions for correctly mounting the pump onto its base.

Space requirement

Guidance on the necessary clearance and space for installation.

Fastening

Details on how to securely fasten the pump during assembly.

Mounting the HMI user control

Steps for installing and connecting the Human-Machine Interface (HMI).

Pump Installation Procedures

Installation, hydraulic

Steps and precautions for connecting the hydraulic lines to the pump.

Installation, electrical

Steps and precautions for connecting the electrical power and signals.

Basic Setup Principles

Basic principles for setting up the control

Fundamental steps and concepts for initial control setup.

Checking adjustable variables

How to review and verify current pump settings and parameters.

Changing to Setting mode

Procedure for navigating to and entering the pump's setting menus.

Setup and Menu Navigation

Information

Accessing and viewing pump identification and status information.

Operating mode

Selecting and configuring the pump's operational mode.

Settings

Accessing detailed configuration parameters for various functions.

Timer

Setting up and managing the pump's timer functions for automated operation.

Service

Accessing service functions like password, counters, and logbook.

Language

Selecting and setting the user interface language for the pump.

Pump Start-up Procedures

Pump Operation Guide

Manual operation

Detailed instructions for manual control of pump functions like start/stop and priming.

Pump Maintenance Schedule

Maintenance safety notes

Safety precautions and warnings before performing maintenance.

Standard liquid ends

Routine maintenance tasks and intervals for standard liquid ends.

Pump Repair Procedures

Safety information, repair

Critical safety information and warnings prior to conducting repairs.

Cleaning valves

Instructions for cleaning pump valves and ensuring proper part usage.

Replacing the diaphragm

Step-by-step guide for safely replacing the pump's diaphragm.

Troubleshooting Pump Faults

Safety information, troubleshooting

Safety guidelines and precautions to follow during troubleshooting.

Faults without error message

Diagnosing and resolving issues that do not trigger on-screen error messages.

Fault messages

Explanation of error messages, symbols, and their causes.

Warning messages

Explanation of warning messages, symbols, and their causes.

All other faults

Guidance for addressing faults not covered in previous sections.

Log book

How to access, view, and interpret pump event and fault logs.

Pump Decommissioning Procedures

Technical Data Specifications

Performance data

Specifications for pump capacity, stroke rate, and suction lift.

Viscosity

Details on the suitable viscosity ranges for the pump's liquid ends.

Shipping weight

Information on the weight of the pump for shipping and handling.

Wetted materials

Lists materials in contact with the fluid for chemical resistance.

Ambient conditions

Specifies the operational environmental limits for temperature and humidity.

Installation height

Information on maximum installation altitude for the pump.

Electrical connection

Details regarding power supply and electrical connection requirements.

Diaphragm rupture sensor

Specifications for the diaphragm rupture detection sensor.

Relays

Technical data for the pump's relay options.

Gear oil

Information on the type and quantity of gear oil required.

Sound pressure level

Data on the noise emission level of the pump.

Dimensional Drawings

Motor Data Sheets

Liquid Ends Sigma;2 Details

Wearing Parts for S2 Cb

Standard

List of standard spare parts for the HMI and pump.

Physiological safety

Spare parts kits for hygienic applications and material compatibility.

Diagrams for Setting Pump Capacity

Declaration of Conformity

Operating and Setup Overview

Complete Operating Menu Structure

Continuous and Secondary Display Information

Summary

Identity Code

Safety Chapter Overview

Markings and warning symbols

Describes hazard symbols, signal words, and their meanings for safety.

Intended use

Specifies the pump's approved applications, limitations, and prohibitions.

Qualification of personnel

Defines the necessary training and qualifications for operators and technicians.

Isolating protective equipment

Details essential protective covers and components for safe operation.

Storage, Transport, and Unpacking

Equipment and Control Elements Overview

Control elements

Identifies and describes the pump's physical control buttons, displays, and indicators.

Key functions

Explains the purpose and operation of each control element on the pump.

Functional Description of the Metering Pump

Pump

Explains the basic operating principle of the diaphragm metering pump.

Liquid end

Details the components and function of the pump's liquid handling system.

Bleed valve and integrated relief valve

Describes the functionality of the bleed and integrated relief valves.

Multi-layer safety diaphragm

Explains the design and purpose of the multi-layer safety diaphragm.

Operating modes

Lists and describes the various operating modes available for the pump.

Functions

Details the selectable operational functions and their capabilities.

Options

Describes optional features and connection possibilities for the pump.

Function and fault indicator

Explains how to interpret status LEDs and LCD screen indicators.

Hierarchy of operating modes, functions and fault statuses

Outlines the priority and interaction between different operational states.

Pump Assembly Instructions

Base

Instructions for correctly mounting the pump onto its base.

Space requirement

Guidance on the necessary clearance and space for installation.

Fastening

Details on how to securely fasten the pump during assembly.

Mounting the HMI user control

Steps for installing and connecting the Human-Machine Interface (HMI).

Pump Installation Procedures

Installation, hydraulic

Steps and precautions for connecting the hydraulic lines to the pump.

Installation, electrical

Steps and precautions for connecting the electrical power and signals.

Basic Setup Principles

Basic principles for setting up the control

Fundamental steps and concepts for initial control setup.

Checking adjustable variables

How to review and verify current pump settings and parameters.

Changing to Setting mode

Procedure for navigating to and entering the pump's setting menus.

Setup and Menu Navigation

Information

Accessing and viewing pump identification and status information.

Operating mode

Selecting and configuring the pump's operational mode.

Settings

Accessing detailed configuration parameters for various functions.

Timer

Setting up and managing the pump's timer functions for automated operation.

Service

Accessing service functions like password, counters, and logbook.

Language

Selecting and setting the user interface language for the pump.

Pump Start-up Procedures

Pump Operation Guide

Manual operation

Detailed instructions for manual control of pump functions like start/stop and priming.

Pump Maintenance Schedule

Maintenance safety notes

Safety precautions and warnings before performing maintenance.

Standard liquid ends

Routine maintenance tasks and intervals for standard liquid ends.

Pump Repair Procedures

Safety information, repair

Critical safety information and warnings prior to conducting repairs.

Cleaning valves

Instructions for cleaning pump valves and ensuring proper part usage.

Replacing the diaphragm

Step-by-step guide for safely replacing the pump's diaphragm.

Troubleshooting Pump Faults

Safety information, troubleshooting

Safety guidelines and precautions to follow during troubleshooting.

Faults without error message

Diagnosing and resolving issues that do not trigger on-screen error messages.

Fault messages

Explanation of error messages, symbols, and their causes.

Warning messages

Explanation of warning messages, symbols, and their causes.

All other faults

Guidance for addressing faults not covered in previous sections.

Log book

How to access, view, and interpret pump event and fault logs.

Pump Decommissioning Procedures

Technical Data Specifications

Performance data

Specifications for pump capacity, stroke rate, and suction lift.

Viscosity

Details on the suitable viscosity ranges for the pump's liquid ends.

Shipping weight

Information on the weight of the pump for shipping and handling.

Wetted materials

Lists materials in contact with the fluid for chemical resistance.

Ambient conditions

Specifies the operational environmental limits for temperature and humidity.

Installation height

Information on maximum installation altitude for the pump.

Electrical connection

Details regarding power supply and electrical connection requirements.

Diaphragm rupture sensor

Specifications for the diaphragm rupture detection sensor.

Relays

Technical data for the pump's relay options.

Gear oil

Information on the type and quantity of gear oil required.

Sound pressure level

Data on the noise emission level of the pump.

Dimensional Drawings

Motor Data Sheets

Liquid Ends Sigma;2 Details

Wearing Parts for S2 Cb

Standard

List of standard spare parts for the HMI and pump.

Physiological safety

Spare parts kits for hygienic applications and material compatibility.

Diagrams for Setting Pump Capacity

Declaration of Conformity

Operating and Setup Overview

Complete Operating Menu Structure

Continuous and Secondary Display Information

ProMinent Sigma X Specifications

General IconGeneral
Stroke lengthAdjustable
Protection classIP65
MaterialsPVDF
Power Supply230 V, 50/60 Hz
CommunicationProfibus
WeightVaries depending on model

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