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PULSAR 25HJ
Pulsafeeder PULSAR 25HJ User Manual
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2
2.2
COMPONENT L
OCATION AND OPERAT
ION
Figure 2
2.2.1
Reagent Hea
d Assembly
The typical reagent
head asse
mbly consists of
reagent
head, diaphragm, and
suction and discharge
check
valves. This asse
mbly is the only par
t of the pump to
contact the process
liquid; consequently, mainten
ance
is critical to pu
mp performance.
Figure 3
6
8
Table of Contents
Default Chapter
4
Table of Contents
4
1 Introduction
6
General Description
6
2 Principles of Operation
6
Overall Operation
6
Component Location and Operation
7
Reagent Head Assembly
7
Pulsalarm LEAK DETECTION
8
Pump Head/Piston Assembly
8
Control Assembly
9
3 Equipment Inspection
11
Storage Instructions
11
Short Term
11
Long Term
11
4 Installation
12
Location
12
Piping System
12
Suction Pressure Requirements
13
Discharge Pressure Requirements
14
Automatic Control (Dlc, Dlcm or Mpc)
14
Pulsalarm Leak Detection Electrical Connections
14
5 Equipment Setup
15
Lubrication
15
Oil Capacities
15
Gear Oil Fill
15
Hydraulic Oil Fill
16
Pulsalarm LEAK DETECTION
17
Drive Motor Installation
17
Motor Rotation
17
Motor Installation
17
Electrical
18
6 Startup Procedure
18
Output Adjustment
18
Suction System
19
Priming the Pump Head (Hydraulic System)
19
Priming the Reagent Head (Product System)
19
Calibration
20
Checking the Diagnostic Window
21
7 Maintenance
22
Oil Changes
22
Gear Oil Change
22
Hydraulic Oil Change
23
Wet End Removal, Inspection, and Reinstallation
23
Pulsalarm Leak Detection System
23
Standard Diaphragm Replacement
24
Re-Priming the Pump Head
25
Check Valves
26
General Description
26
Removal, Inspection, and Reinstallation
26
Hydraulic Performance Valve (Hpv)
27
General Description
27
Check Valve Screen - Removal and Cleaning
27
HPV Removal and Replacement - a & B Pump Head Style
28
HPV Removal and Replacement - C & D Pump Head Style
29
Hydraulic Bypass Valve (Hbv)
30
Ptp (Push to Purge / Automatic Bleed Valve)
31
General Description
31
Removal, Cleaning, & Reinstallation
31
Piston Seal
31
General Description
32
Removal
32
Reinstallation
32
Oil Seals
32
Removal and Replacement
32
Cover Assembly
33
Removal & Reinstallation
34
8 Pump Motor
34
9 Replacement Parts
35
Pulsar Kopkit Program
35
Ordering Kopkits or Parts
35
10 Troubleshooting Chart
35
Diagnosis of Diaphragm Failure
38
11 Appendix I
39
11. Appendix I Pulsalarm Leak Detection System
39
Pulsalarm Leak Detection Reagent Head Assembly
39
Pulsalarm Leak Detection Diaphragm
39
Leak Detection Option - Setup for Pressure
40
Pressure System Set-Up and Priming
40
Pulsalarm Leak Detection Diaphragm Maintenance
43
Leak Detection Diaphragm Removal
43
Inspection
44
Leak Detection Diaphragm Reinstallation
44
Leak Detection System Conversion
44
12 Appendix II
45
12. Appendix II
45
Piping Calculations
45
Suction Head Requirements
45
System Back Pressure
47
Nomenclature
47
13. Appendix III
48
13 Appendix III
48
Oil Specifications
48
Pulsalube # 7H
48
Pulsalube # 8G
48
14. Appendix IV
50
15. Appendix V Pulsafeeder Accessories
50
14 Appendix IV
50
15 Appendix V
50
Pulsatrol Installation, Operation, & Removal Instructions
50
Installation
50
Pulsatrol Removal
51
Back Pressure Valve
52
Pressure Relief Valve
52
5
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Pulsafeeder PULSAR 25HJ Specifications
General
Brand
Pulsafeeder
Model
PULSAR 25HJ
Category
Water Pump
Language
English
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