USER MANUAL – RCS
Table of contents
page
1. Introduction 4
2. Warnings & Safety measures 4
3. Parts in the RCS-Kit 5
4. Principles 6
4.1 How the hydrualic system works 6
4.2 The reference height 6
4.3 Accuracy 6
4.4 Recommendations to increase the accuracy 7
5. Overview of the parts 8
6. Before installation 10
6.1 Capacity of the forklift truck 10
6.2 Maximum pressure in the hydraulic system 10
6.3 Battery voltage
10
6.4 Make the system free of oil pressure 10
6.5 The condition of the mechanical parts of the fork-lift truck 11
7. System Setup 12
7.1 Installing the T-part 12
7.2 Mounting the sensor 14
7.3 Position of the indicator 15
7.4 Installing the indicator and the indicator bracket 15
7.5 Mounting the sensor cable 16
7.6 Connecting the systems wiring 17
7.7 Remove any air from the hydraulic system 18
7.8 Placing stickers, marking the reference altitude 18
7.9 Placing the machine sticker on the indicator 19
7.10 Replacing the batteries of the indicator (before 2013) 20
7.11 Replacing the batteries of the indicator (2013) 21
7.12 Changing the batteries of the indicator (after XX/XX/2014) 22
8. Settings 23
8.1 Determine the capacity of the truck 23
8.2 Interval setting 23
8.3 Change the delay-time 26
8.4 Parameter settings 27
9. Calibration 29
9.1 Preparing for calibration 29
9.2 Correcting the zero point 30
9.3 Weight calibration (single point)
32
9.4 Weight calibration (multiple points) 35
10. Bringing the system into service 38
10.1. Turning the system on or off 38
10.2 Using the reference height 38
10.3 How can I weigh as accurately as possible? 38
10.4 The indicator 39
10.5 The touch panel 40
11. The Functions of the RCS-System 41
11.1 Correct Zero point 41
11.2 Gross weighing 42
11.3 Net weighing: automatic tare 43
11.4 Net weighing: manual tare entry 44
11.5 Totaling 47
12. Options 48
12.1 Power supply by the trucks battery 48
12.2 Printer (option) 51