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Rexnord Falk Quadrive A - User Manual

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Falk
®
Quadrive
®
Shaft Mounted Drives Model A • Owners Manual
Sizes 5107-5315 (Page 1 of 52)
Rexnord (PN-2128394) 378-200
3001 W. Canal St., Milwaukee, WI 53208-4200 USA January 2019
Telephone: 414-342-3131 Fax: 414-937-4359 www.rexnord.com Supersedes 04-17
TABLE OF CONTENTS
Introduction 2
Drive Identification 3
SECTION I — DRIVE INSTALLATION
Outfitting 4
Installation 7
Lubrication 9
Start-up 9
SECTION II — DRIVE SERVICE & REPAIR
Preventive Maintenance . . . . . . . . . . . . . . . . . 10
Oil Changes . . . . . . . . . . . . . . . . . . . . . . . 10
Stored & Inactive Drives . . . . . . . . . . . . . . . . . 10
Repair & Replacement . . . . . . . . . . . . . . . . . . 10
Drive Disassembly . . . . . . . . . . . . . . . . . . . . 12
Identifying & Ordering Parts . . . . . . . . . . . . . . . 14
Recommended Spare Parts . . . . . . . . . . . . . . . 14
Parts List of Falk Part Numbers . . . . . . . . . . . . . 16
Bearing Cross Reference Numbers . . . . . . . . . . . 17
Seal Cross Reference Numbers . . . . . . . . . . . . . 17
SECTION III — DRIVE REASSEMBLY
Drive Reassembly . . . . . . . . . . . . . . . . . . . . 18
APPENDICES
Appendix A: Lubrication Recommendations . . . . . . 23
Appendix B: Backstop Installation. . . . . . . . . . . . 32
Appendix C: TA Removal Tool . . . . . . . . . . . . . . 34
Appendix D: Motor Mount Installation . . . . . . . . . . 36
Appendix E: Vertical Standpipe Installation . . . . . . . 38
Appendix F: Modifications for Non-Standard
Mounting Positions. . . . . . . . . . . . . 40
Appendix G: Retaining Rings for Bushing Nuts and
Thrust Plates, Tooth Combinations for
Vibration Analysis & JSC Lip Seal
Accessory . . . . . . . . . . . . . . . . . 42
Appendix H: Drive Shaft Recommendations for
Tapered Drive Shafts . . . . . . . . . . . 43
Appendix J: Drive Shaft Recommendations Using
TA Taper Bushing . . . . . . . . . . . . . 41
Appendix K: Drive Shaft Recommendations Using
(TCB) Kit . . . . . . . . . . . . . . . . . . 46
Appendix L: V-Belt Guard Installation . . . . . . . . . . 48
Appendix M: Electric Fan Installation . . . . . . . . . . 51
Appendix N: Reliability Package . . . . . . . . . . . . . 52

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Summary

DRIVE INSTALLATION

Outfitting

Steps for preparing the drive for mounting based on type and position.

Lubrication

Instructions for filling the drive with lubricant and oil capacity details.

Start Up

Procedures for initial drive startup and checks after one week/month.

DRIVE SERVICE & REPAIR

Preventive Maintenance

Routine checks for oil level, seals, and stored/inactive drives.

Repair & Replacement

General procedures for drive removal and component replacement.

Drive Disassembly

Step-by-step instructions for taking the drive apart for inspection or repair.

DRIVE REASSEMBLY

General

Cleaning parts and initial steps for bearing and gear assembly.

Bearing Adjustment

Procedures for adjusting bearing preload and axial float using shims.

APPENDIX A - LUBRICATION RECOMMENDATIONS

Lubricant Selection Process

Guide to selecting lubricants based on type, viscosity, and application needs.

Viscosity Grade Recommendations

Tables providing viscosity grade selections for various climates and lubricant types.

APPENDIX B - BACKSTOP INSTALLATION

Backstop Application

Explains the purpose and limitations of backstops in various applications.

Installation

Step-by-step guide for installing internal backstops in drives.

APPENDIX C - TA REMOVAL TOOL

Preparation for Removal

Steps to prepare the drive and equipment before using the removal tool.

Removal of Quadrive

Instructions for using the TA removal tool to detach the drive.

APPENDIX D - MOTOR MOUNT INSTALLATION

Assembly Instructions

Guidance on assembling the motor mount to the drive housing.

Mounting Motor

Steps for positioning and securing the motor onto the mount.

APPENDIX E - VERTICAL STANDPIPE INSTALLATION

High-Speed Shaft Down

Instructions for installing standpipe kits for vertical drives with shaft down.

High-Speed Shaft Up

Instructions for installing standpipe kits for vertical drives with shaft up.

APPENDIX F - MODIFICATIONS FOR NON-STANDARD MOUNTING POSITIONS

Instructions

Guidance on modifying drives for non-standard mounting positions.

Horizontal Drive Modifications for Inclined H.S. Shaft

Specific modifications for drives with inclined high-speed shafts.

APPENDIX G - RETAINING RINGS FOR BUSHING NUTS & THRUST PLATES

Tooth Combinations for Vibration Analysis

Provides tooth combinations for drive types J05, J09, J14, and J25.

APPENDIX H - DRIVE SHAFT RECOMMENDATIONS FOR TAPERED DRIVE SHAFTS

Drive Shaft Recommendations

Dimensions and specifications for tapered drive shafts.

APPENDIX J - DRIVE SHAFT RECOMMENDATIONS USING TA TAPER BUSHING

Installation Procedure

Steps for installing a drive shaft with a TA taper bushing.

Removal Procedure

Instructions for removing a drive shaft with a TA taper bushing.

APPENDIX K - DRIVE SHAFT RECOMMENDATIONS USING (TCB) KIT

Installation Procedure

Steps for installing a drive shaft using the TCB kit.

Removal Procedure

Instructions for removing a drive shaft using the TCB kit.

APPENDIX L - OSHA V-BELT GUARD INSTALLATION

For Drives without Shaft Fan

Installation steps for V-belt guards on drives without a shaft fan.

For Drives with Shaft Fan

Installation steps for V-belt guards on drives with a shaft fan.

APPENDIX M - ELECTRIC FAN INSTALLATION

Assembly Instructions

Step-by-step guide for installing electric fans on specific drive sizes.

APPENDIX N - RELIABILITY PACKAGE

Installation Instructions

Steps for installing the reliability package components onto the drive.

Maintenance Instructions

Information on maintaining the AirMax breather and using the oil sampling port.

Summary

DRIVE INSTALLATION

Outfitting

Steps for preparing the drive for mounting based on type and position.

Lubrication

Instructions for filling the drive with lubricant and oil capacity details.

Start Up

Procedures for initial drive startup and checks after one week/month.

DRIVE SERVICE & REPAIR

Preventive Maintenance

Routine checks for oil level, seals, and stored/inactive drives.

Repair & Replacement

General procedures for drive removal and component replacement.

Drive Disassembly

Step-by-step instructions for taking the drive apart for inspection or repair.

DRIVE REASSEMBLY

General

Cleaning parts and initial steps for bearing and gear assembly.

Bearing Adjustment

Procedures for adjusting bearing preload and axial float using shims.

APPENDIX A - LUBRICATION RECOMMENDATIONS

Lubricant Selection Process

Guide to selecting lubricants based on type, viscosity, and application needs.

Viscosity Grade Recommendations

Tables providing viscosity grade selections for various climates and lubricant types.

APPENDIX B - BACKSTOP INSTALLATION

Backstop Application

Explains the purpose and limitations of backstops in various applications.

Installation

Step-by-step guide for installing internal backstops in drives.

APPENDIX C - TA REMOVAL TOOL

Preparation for Removal

Steps to prepare the drive and equipment before using the removal tool.

Removal of Quadrive

Instructions for using the TA removal tool to detach the drive.

APPENDIX D - MOTOR MOUNT INSTALLATION

Assembly Instructions

Guidance on assembling the motor mount to the drive housing.

Mounting Motor

Steps for positioning and securing the motor onto the mount.

APPENDIX E - VERTICAL STANDPIPE INSTALLATION

High-Speed Shaft Down

Instructions for installing standpipe kits for vertical drives with shaft down.

High-Speed Shaft Up

Instructions for installing standpipe kits for vertical drives with shaft up.

APPENDIX F - MODIFICATIONS FOR NON-STANDARD MOUNTING POSITIONS

Instructions

Guidance on modifying drives for non-standard mounting positions.

Horizontal Drive Modifications for Inclined H.S. Shaft

Specific modifications for drives with inclined high-speed shafts.

APPENDIX G - RETAINING RINGS FOR BUSHING NUTS & THRUST PLATES

Tooth Combinations for Vibration Analysis

Provides tooth combinations for drive types J05, J09, J14, and J25.

APPENDIX H - DRIVE SHAFT RECOMMENDATIONS FOR TAPERED DRIVE SHAFTS

Drive Shaft Recommendations

Dimensions and specifications for tapered drive shafts.

APPENDIX J - DRIVE SHAFT RECOMMENDATIONS USING TA TAPER BUSHING

Installation Procedure

Steps for installing a drive shaft with a TA taper bushing.

Removal Procedure

Instructions for removing a drive shaft with a TA taper bushing.

APPENDIX K - DRIVE SHAFT RECOMMENDATIONS USING (TCB) KIT

Installation Procedure

Steps for installing a drive shaft using the TCB kit.

Removal Procedure

Instructions for removing a drive shaft using the TCB kit.

APPENDIX L - OSHA V-BELT GUARD INSTALLATION

For Drives without Shaft Fan

Installation steps for V-belt guards on drives without a shaft fan.

For Drives with Shaft Fan

Installation steps for V-belt guards on drives with a shaft fan.

APPENDIX M - ELECTRIC FAN INSTALLATION

Assembly Instructions

Step-by-step guide for installing electric fans on specific drive sizes.

APPENDIX N - RELIABILITY PACKAGE

Installation Instructions

Steps for installing the reliability package components onto the drive.

Maintenance Instructions

Information on maintaining the AirMax breather and using the oil sampling port.

Rexnord Falk Quadrive A Specifications

General IconGeneral
BrandRexnord
ModelFalk Quadrive A
CategoryDC Drives
LanguageEnglish

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