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Roberine F5 - User Manual

Roberine F5
81 pages
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User Manual
Mower
F5 and R5
roberine.com
©
Roberine 2021Translation of the original manual Version V1.3

Table of Contents

Questions and Answers

Summary

Preface

Manual Audience

Identifies the target audience for the user manual.

Manual Scope and Storage

Outlines the content, purpose, and storage of the user manual.

Manufacturer Contact Details

Lists contact information for the manufacturer.

Guarantee and Liability

Trademarks

Statutory Standards and Regulations

Recommissioning Procedures

Version History

Safety

Safety Messages and Pictograms

Explains pictograms used for warnings and information in the manual.

Mowing Unit Hazards

Details hazards associated with mowing units and rotating blades.

Child Safety Precautions

Warns about the dangers of children interacting with the machine.

Rollover Prevention on Inclines

Provides guidance on preventing machine rollover on inclines.

General Operating Safety Instructions

Lists general safety rules for operating the mower.

Machine Safety Signs

Illustrates and explains safety signs found on the machine.

Operational Warnings and Cautions

Highlights specific warnings and cautions for machine operation.

Safety Features

Seat Belt Usage

Explains the importance and proper use of the seat belt.

Roll-Over Protection Structure (ROPS)

Details the ROPS and its installation and safety requirements.

Emergency Stop Switch Function

Describes the function and use of the emergency stop switch.

Driver Instructions

Operator Responsibilities

Outlines the duties and qualifications of the machine operator.

Safe Parking Procedures

Provides step-by-step instructions for safely parking the machine.

Personal Protective Equipment (PPE)

Recommends necessary PPE for safe operation and maintenance.

Environmental and Disposal Guidelines

Covers disposal and environmental aspects of machine use.

Introduction

Mowing Function Overview

Describes the mower's design and purpose for grass cutting.

Type Plate Explanation

Explains the significance of the machine's type plate.

Engine Identification

Identifies the engine model and refers to its manual.

Description

F5 Mower Unit Components

Identifies and describes the main parts of the F5 mower unit.

R5 Mower Unit Components

Identifies and describes the main parts of the R5 mower unit.

Engine Compartment Layout

Illustrates and labels key components in the engine compartment.

Cabin Controls and Features

Details the components and controls within the mower's cabin.

Operator Seat Adjustments

Explains how to adjust the operator's seat for comfort and safety.

Drivers Compartment Layout

Shows the arrangement of controls in the driver's area.

Command Arm Control Functions

Details the functions of buttons and switches on the command arm.

Display Interface Overview

Introduces the mower's display screen and its functions.

Status Bar Icon Guide

Explains the meaning of icons shown in the status bar.

Main Display Screen Examples

Shows different display screens for monitoring machine status.

Alarm Message Handling

Describes how alarm messages appear and how to clear them.

Alarm Screen Codes and Meanings

Lists possible alarms and their corresponding status indicators.

Tilt Angle Alerts and Speed Limits

Explains tilt angle alerts and speed limitations on inclines.

Settings: RPM and Drive Mode

Details how to adjust mower RPM and drive mode settings.

Service and Status Data Access

Accessing detailed service and status data.

Service Indicator Display

Shows when the next scheduled maintenance is due.

Diesel Particulate Filter (DPF) Regeneration

Explains how to initiate and manage Diesel Particulate Filter regeneration.

Display Brightness Adjustment

How to adjust display brightness.

Localization Settings (Language, Units)

How to change language, speed units, and date/time formats.

Diesel Engine Fault Codes

Displays fault codes related to the diesel engine.

Operational Statistics

Shows important operational data and historical information.

Inclination Angle Display

Shows real-time tilt angles of the mower.

DPF Status Monitoring

Displays the operational status of the Diesel Particulate Filter.

DPF Regeneration

Reset Regeneration Procedure

Steps for initiating a reset regeneration for the DPF.

Stationary Regeneration Procedure

Steps for performing a stationary regeneration for the DPF.

Recovery Regeneration Procedure

Steps for performing a recovery regeneration for the DPF.

Technical Specifications

Engine Specifications

Details engine make, model, power, and dimensions.

Electrical System Specifications

Details electrical system components like alternator and battery.

Fluid Volumes

Lists capacities for fuel, hydraulic oil, and coolant.

Recommended Lubricants

Specifies recommended lubricants for various components.

Dimensions and Weight

Provides overall machine dimensions and weight.

F5 Mower Unit Specifications

Specifications for the F5 mower units.

R5 Mower Unit Specifications

Specifications for the R5 mower units.

Sound Level Measurements

Reports sound pressure levels for operator and environment.

Commissioning

Pre-Use Checks

Lists essential checks before the first use of the mower.

Seat Adjustment Guide

Step-by-step guide for adjusting the operator's seat.

Steering Wheel Adjustment

Instructions for adjusting the steering wheel position.

Steering Wheel Tilt and Height Adjustment

How to adjust the tilt and height of the steering wheel.

Fuel Type and Properties

Specifies correct fuel and its required properties for the engine.

Safety System Testing

Mowing Switch Safety Test

Procedure to test the mowing switch safety circuit.

Parking Brake Safety Test

Procedure to test the parking brake safety switch.

Seat Mechanism Safety Test

Procedure to test the seat safety mechanism.

Parking Brake General Test

Procedure to test the parking brake's general function.

Daily Checks Before Use

Operating

Engine Starting Procedure

Step-by-step guide for starting the mower's engine.

Engine Shutdown Procedure

Step-by-step guide for turning off the mower's engine.

Forward Driving Operation

Instructions for driving the machine forwards.

Reverse Driving Operation

Instructions for driving the machine in reverse.

Cruise Control Functions

How to use and manage the cruise control feature.

Operating Mowing Units

Instructions on using the mower's cutting units.

Pre-Mowing Terrain Inspection

Checks to perform on the terrain before starting mowing.

Lowering Mowing Units

Procedure for safely lowering the mowing units.

Raising Mowing Units

Procedure for safely raising the mowing units.

Cross-Cut Option for Mowing Units

How to use the cross-cut function for mowing units.

Adjusting Cutting Height

Steps for adjusting the cutting height of the mower units.

Cooling Fan Operation

How to operate and adjust the cooling fan.

Operating Free-wheeling Mechanism

Instructions for using the free-wheeling mechanism.

Enabling Free-wheeling Mechanism

Procedure to enable the free-wheeling mechanism.

Disabling Free-wheeling Mechanism

Procedure to disable the free-wheeling mechanism.

After Operating the Machine

Tasks to perform after finishing machine operation.

Maintenance

Maintenance Intervals Overview

General advice on maintenance frequency and conditions.

First 5 Hours Maintenance

Maintenance tasks required after the first 5 hours of operation.

Daily Maintenance Tasks

Routine checks and cleaning performed daily.

First 50 Hours Maintenance

Maintenance tasks required after the first 50 hours of operation.

50 Hours Maintenance Tasks

Maintenance tasks to be performed every 50 hours.

250 Hours Maintenance Tasks

Maintenance tasks to be performed every 250 hours.

500 Hours or Annual Maintenance

Maintenance tasks performed every 500 hours or annually.

1,000 Hours Maintenance Tasks

Maintenance tasks required every 1,000 hours.

1,500 Hours or 2 Years Maintenance

Maintenance tasks required every 1,500 hours or 2 years.

2,000 Hours or 2 Years Maintenance

Maintenance tasks required every 2,000 hours or 2 years.

3,000 Hours or 3 Years Maintenance

Maintenance tasks required every 3,000 hours or 3 years.

Lubrication

Information on lubricating machine components.

Recommended Lubricants

Lists recommended lubricants for various components.

Lubrication Points Schedule

Details daily, weekly, and annual lubrication points.

Engine Oil

Information and procedures related to engine oil.

Checking Engine Oil Level

Step-by-step guide to checking the engine oil level.

Changing Engine Oil and Filter

Procedure for changing engine oil and filter.

Cleaning Air Intake and Engine Cooler

Steps for cleaning air intake grills and engine cooler.

Checking Air Resistance Indicator

How to check the air filter's condition using the indicator.

Cleaning Dust Unloading Valve

Procedure for cleaning the dust unloading valve.

Cooling System

Information and procedures related to the cooling system.

Checking Coolant Level

Steps for safely checking the engine's coolant level.

Fuel Filter and Water Separator

Procedures for fuel filter and water separator maintenance.

Replacing the Fuel Filter

Procedure for replacing the fuel filter.

Checking the Fuel;Water Separator

How to check for and drain water from the separator.

V-belt Inspection

Inspection and maintenance of the V-belt.

Inspecting and Tensioning V-belt

Guide to inspecting V-belt wear and tension.

Transmission and Hydraulic Oil

Procedures for transmission and hydraulic oil maintenance.

Checking Hydraulic Oil Level

Steps for checking the hydraulic oil level.

Cleaning Mowing Units

Instructions for cleaning the mowing units after use.

Checking and Replacing Flails

Procedures for checking wear and replacing flails.

Maximum Flail Wear Limits

Shows minimum dimensions for flail wear.

Replacing Flails Procedure

Steps for removing and installing flails.

Maintaining the Reels

Procedures for maintaining mower reels.

Checking Mowing Units for Quality

How to check mowing units for proper cutting quality.

Adjusting Cutting Knife to Bed Knife

Procedure for adjusting the cutting knife and bed knife.

Adjusting Grass Deflector and Scraper

How to adjust the grass deflector and scraper.

Back Lapping Cutting Knives

Explains the importance and procedure for back lapping knives.

Back Lapping Procedure (Rear Right Unit)

Detailed steps for back lapping the rear right mowing unit.

Back Lapping Procedure (Rear Left Unit)

Steps for back lapping the rear left mowing unit.

Back Lapping Procedure (Front & Centre Units)

Steps for back lapping front and centre mowing units.

Maintaining the Electrical System

Procedures for maintaining the mower's electrical system.

Battery Inspection and Care

Guidelines for inspecting and caring for the machine's battery.

Checking Battery Status

How to check the battery's charge status.

Replacing the Battery

Step-by-step procedure for replacing the battery.

Cleaning Battery Terminals

Instructions for cleaning battery terminals to prevent corrosion.

Replacing Light Bulbs

Procedure for replacing burnt-out light bulbs.

Headlight Bulb Replacement

Detailed steps for replacing headlight bulbs.

Replacing Fuses and Relays

Guidance on replacing fuses and relays with correct specifications.

Checking Wheel Bolts

Procedures for checking and tightening wheel bolts.

Wheel Bolt Tightening Procedure

Instructions for re-tightening wheel bolts to the correct torque.

Cleaning Surfaces

Instructions for cleaning machine surfaces.

Refuelling Procedures

Safe procedures for refuelling the machine.

Transport and Storage

Machine Transport on Trailer

Instructions for safely loading and securing the mower on a trailer.

Preparing Machine for Storage

Steps to prepare the machine before storing it.

Pre-Storage Checks and Cleaning

Steps to prepare the machine before storing it.

Preparing Fuel and Engine for Storage

Procedures for storing fuel and engine for extended periods.

Fuel Tank Preparation for Storage

How to prepare the fuel tank for long-term storage.

Engine Storage Procedure

Steps for storing the engine for extended periods.

Recommissioning

Post-Storage Checks

Checks required when taking the machine out of storage.

Safety Checks

Procedures for verifying the functionality of safety systems.

Safety System Verification

How to verify the correct functioning of safety systems.

Tyre Checks

Procedures for checking tyre condition and pressure.

Troubleshooting

Safety System Error Messages

Explains error messages related to safety system configuration.

Engine Problems

Troubleshooting common engine issues.

Engine Performance Issues

Troubleshooting steps for poor engine performance.

Engine Starting Difficulties

Troubleshooting steps for when the engine fails to start.

Engine Difficult to Start

Troubleshooting steps for starting difficulties.

Engine Overheating Causes and Solutions

Lists common causes and solutions for engine overheating.

Electrical Problems

Troubleshooting common electrical system issues.

Battery Charging Issues

Troubleshooting steps when the battery does not charge.

Battery Warning Light Troubleshooting

Troubleshooting steps for the battery warning light.

Starter Motor Issues

Troubleshooting steps for starter motor problems.

Single Circuit or Unit Failures

Troubleshooting for specific electrical circuits or mowing units.

Vehicle Problems

Troubleshooting common vehicle operational issues.

Engine Vibration Issues

Troubleshooting steps for excessive engine vibration.

Machine Not Moving

Troubleshooting steps when the machine does not move.

Steering Problems

Troubleshooting common steering system issues.

Steering System Failure

Troubleshooting steps when the steering system fails.

Hydraulic Problems

Troubleshooting common hydraulic system issues.

Hydraulic System Failure

Troubleshooting steps for hydraulic system failures.

Hydraulic Pump Issues

Troubleshooting for noisy or overheating hydraulic pumps.

Hydraulic Oil Issues

Troubleshooting for issues with hydraulic oil foaming or overheating.

Driving Problems

Troubleshooting common driving operational issues.

Machine Not Driving

Troubleshooting steps when the machine cannot be driven.

Slow Machine Acceleration

Troubleshooting steps for slow acceleration.

Mowing Units Problems

Troubleshooting common issues with mowing units.

Poor Mowing Result

Troubleshooting steps for unsatisfactory mowing performance.

Roller Grass Collection Issues

Troubleshooting for grass collection issues on rollers.

Mowing Units Operation Failure

Troubleshooting when mowing units fail to operate.

Mowing Units Not Rotating

Troubleshooting steps for non-rotating mowing units.

Warranty Conditions

Warranty Coverage and Exclusions

Details what the warranty covers and what it excludes.

Appendices

Statement of Conformity

Declares compliance with EU directives and standards.

Error Codes

Lists and describes error codes related to the ECU.

ECU Error Code List

Lists and describes error codes related to the ECU.

Electrical Overview

Provides diagrams and information on the electrical system.

Fuses and Relays Diagram

Diagram showing fuse and relay locations and functions.

Roberine F5 Specifications

General IconGeneral
BrandRoberine
ModelF5
CategoryLawn Mower
LanguageEnglish

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