Robin FL-H7500 - 1 PULLEY; 2 CASE INTAKE

Forfurtherdisassemblinginstructionsoneachpart,seethecorrespondingpages.
step
Partofremove
Procedure
Fastener
PCS
Notice
Specialtool
1
PULLEY
P29
1)RemovethePULLEY.
M10
(widthacrossflat
15)
1
2
CASE,INTAKE
P29
1)RemovetheCASE,INTAKE.
M5X65mm 2
FastenwiththeCARBURETOR
M5X25mm
2
M5X12mm
1
2)RemovetheTUBEfromthe
CYLINDERside.
Useasmallflat-headscrewdriverfor
easyremoval.
smallflat-head
screwdriver
4
MUFFLER
P30
1)RemovetheMUFFLER.
M6X70mm 3
5
PLUG,SPARK
P30
1)RemovethePLUGSPARK.
16mmplug
wrench
6
ROCKERCOVER
P30
1)RemovetheROCKERCOVER.
M5X30mm 2
COVER,CAMGEAR
P31
1)RemovetheCOVER,CAMGEAR.
M5X16mm 4
1)RemovetheSHAFT,CAMLIFTER.
Positionthecampeakportiondown.
2)RemovetheCAMLIFTER.
3)RemovetheSHAFT,CAMGEAR.
4)RemovetheCAMGEAR.
5)RemovethePUSHROD.
8
CYLINDERHEAD
P32
1)RemovetheCYLINDERHEAD.
M6X35mm 5
1)RemovetheROCKERSHAFT.
RemovetheROCKERSHAFTby
hittingwithahammerametalbar
heldbythehandontheROCKER
SHAFTattheintakeside.
2)RemovetheROCKERARM.
1)RemovetheRETAINER,SPRING.
SupporttheVALVEfromtheinner
sideoftheCYLINDERHEAD,push
RETAINER,SPRINGandslideit.
2)RemovetheVALVE.
3)RemovetheSPRING,VALVE.
RETAINER,PLATE
P33
1)RemovetheRETAINER,PLATE.
M4X10mm 1
BecarefulnottoloosetheLEAD
VALVE.
CASE,OIL
P33
1)RemovetheCASE,OIL.
M5X25mm 5
TaptherecoilsideoftheOILCASE
usingaplasticorwoodenhammer.
Plasticor
wooden
hammer
1)RemovetheCOIL.
M4X20mm
2
2)RemovetheFLYWHEEL.
M10 1
AssembletheFLYWHEELpulleras
showninthefigure,andremovethe
FLYWHEELwiththepullerbyturning
itclockwise.
FLYWHEEL
puller
CRANKCASE
P35
1)RemovetheCRANKCASE.
M6X30mm 6
Ramaflatheadscrewdriverintothe
fourgroovesinturntoremovethe
CRANKCASEbypryingitoffwiththe
screwdriver.
Flat-head
screwdriver
CRANKSHAFT
P36
1)RemovetheCRANKSHAFT.
DonotdamagetheOILSEAL.
1)RemovetheCLIP.
Priventdustfromgettinginthe
BEARINGattheROD,CONNECTING
smallend.
2)RemovethePISTON.
3)RemovetheRING,PISTON.
Wideningtheopenendofthering
mightbreakit.
3.ENGINEDISASSEMBLY
VALVE
P32
PISTON
P36
12
8-1
9
11
CAMGEAR
P31
ROCKERARM
P32
7
1)RemovetheINSULATOR.
INSULATOR
P29
3
FLYWHEEL
COIL
P34
10
28