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Roland EGX-400 User Manual

Roland EGX-400
104 pages
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SERVICE NOTES
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 2002 ROLAND DG CORPORATION
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
EGX-600/400
5893-01
Second Edition
EGX-600/400 ‘02. Jul.
1 Structure & Spare Parts
1-1 ACCESSORIES ............................................................................ 1
1-2 FRAME & CONTROLLER ............................................................ 2
1-3 X AXIS .......................................................................................... 4
1-4 Y AXIS .......................................................................................... 6
1-5 Z AXIS .......................................................................................... 8
2 Electrical Section
2-1 WIRING MAP ............................................................................. 10
2-2 MAIN BOARD ASS’Y .................................................................. 11
2-3 PANEL BOARD ASS’Y ............................................................... 19
2-4 OTHER CIRCUIT BOARS .......................................................... 26
3 Replacement of Main Parts
3-1 SPINDLE MOTOR_REPLACEMENT ......................................... 34
3-2 X AXIS MOTOR_REPLACEMENT ............................................. 37
3-3 Y AXIS MOTOR_REPLACEMENT ............................................. 41
3-4 Z AXIS MOTOR_ REPLACEMENT ............................................ 45
3-5 X AXIS LM GUIDE_REPLACEMENT .......................................... 50
3-6 Y AXIS LM GUIDE_REPLACEMENT .......................................... 54
3-7 X BELT_REPLACEMENT .......................................................... 59
3-8 Y BELT_REPLACEMENT .......................................................... 64
4 Adjustment
4-1 Special Tools ............................................................................. 68
4-2 SERVICE MODE ........................................................................ 69
4-3 HOW TO UPGRADE FIRMWARE ............................................. 72
4-4 X BELT TENSION ADJUSTMENT ............................................. 75
4-5 Y BELTTENSION ADJUSTMENT .............................................. 77
4-6 RIGHT ANGLED ADJUSTMENT OF X RAIL ............................. 79
4-7 CALIBRATION............................................................................ 80
4-8 X AXIS LOAD CHECK ................................................................ 83
4-9 Y AXIS LOAD CHECK ................................................................ 84
4-10 Z AXIS LOAD CHECK ............................................................... 85
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 86
5-2 SENSOR MAP ............................................................................ 88
6 Troubleshooting
6-1 POOR ENGRAVING RESULT ................................................... 89
6-2 NOISE ........................................................................................ 91
6-3 SPINDLE LOCK.......................................................................... 92
6-4 MOTOR ERROR (X, Y, Z Axis) .................................................. 93
7 Service Activities
7-1 INSTALLATION CHECK LIST .................................................... 94
7-2 MAINTENANCE CHECK LIST .................................................... 98
7-3 Specification ............................................................................... 99
Contents
Structure & Spare Parts
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting
Service Activities
1
2
3
4
5
6
7

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Roland EGX-400 Specifications

General IconGeneral
BrandRoland
ModelEGX-400
CategoryPrinter
LanguageEnglish

Summary

Structure & Spare Parts

1-1 Accessory

Lists spare parts for accessories.

1-2 Frame & Controller

Details parts of the frame and controller assembly.

1-3 X Axis

Lists spare parts for the X axis assembly.

1-4 Y Axis

Details spare parts for the Y axis assembly.

1-5 Z Axis

Details spare parts for the Z axis assembly.

Electrical Section

2-1 Wiring Map

Illustrates the electrical wiring connections of the machine.

2-2 Main Board Assembly

Shows component layout on the main circuit board.

2-3 Spindle Board Assembly

Shows component layout on the spindle circuit board.

2-4 Other Circuit Board

Shows component layouts of various auxiliary circuit boards.

Replacement of Main Parts

3-1 Spindle Motor Replacement

Details the procedure for replacing the spindle motor.

3-2 X Axis Motor Replacement

Details the procedure for replacing the X axis motor.

3-3 Y Axis Motor Replacement

Details the procedure for replacing the Y axis motor.

3-4 Z Axis Motor Replacement

Details the procedure for replacing the Z axis motor.

3-5 X Axis LM Guide Replacement

Details the procedure for replacing the X axis LM guide.

3-6 Y Axis LM Guide Replacement

Details the procedure for replacing the Y axis LM guide.

3-7 X Belt Replacement

Details the procedure for replacing the X axis belt.

3-8 Y Belt Replacement

Details the procedure for replacing the Y axis belt.

Adjustment

4-1 Special Tool

Lists special tools recommended for adjustments.

4-2 Service Mode

Explains how to enter and navigate the service mode.

4-3 How to Upgrade Firmware

Details the process for upgrading machine firmware.

4-4 X Belt Tension Adjustment

Provides steps for adjusting X belt tension.

4-5 Y Belt Tension Adjustment

Provides steps for adjusting Y belt tension.

4-6 Right Angled Adjustment of X-Rail

Explains how to perform right-angled adjustment of the X-rail.

4-7 Calibration

Details the calibration procedure for the machine.

4-8 X Axis Load Check

Explains how to perform an X-axis load check.

Supplemental Information

5-1 Operational Sequence

Outlines the machine's operational sequence flowchart.

Troubleshooting

6-1 Poor Engraving Result

Provides a flowchart for diagnosing poor engraving results.

6-2 Noise

Details troubleshooting steps for addressing machine noise issues.

6-3 Spindle Lock

Describes troubleshooting for spindle lock errors.

6-4 Motor Error (X, Y, Z Axis)

Outlines troubleshooting for motor errors on axes.

Service Activities

7-1 Installation Check List

Provides a checklist for machine installation.

7-2 Maintenance Check List

Offers a checklist for routine machine maintenance.

7-3 Specification

Lists the technical specifications of the EGX-600/400 machine.

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