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Rotary 100 Series User Manual

Rotary 100 Series
66 pages
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XS30N-SMS
Rev.B 17/03/2020
© Rotary Lift, All rights reserved
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XS30N
(100 Series)
Scissor Lift
Installer: Please return this booklet to literature package and give to lift owner/operator.

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Rotary 100 Series Specifications

General IconGeneral
BrandRotary
Model100 Series
CategoryLifting Systems
LanguageEnglish

Summary

1. Packing, Transport, and Storage

1.1 Packing Details

Details on how the lift is shipped and its total weight.

1.2 Lifting and Handling Procedures

Procedures for lifting the packed unit using forklifts or cranes.

1.3 Storage Conditions

Requirements for storing the packed lift in a covered, sheltered place.

1.4 Stacking the Packs

Guidelines for stacking multiple packs safely and securely.

1.5 Opening the Shipping Pack

Instructions for safely opening the shipping pack and checking contents.

2. Introduction and Machine Overview

2.1 Important Cautions and Warnings

Essential safety information for operators and maintenance personnel.

2.2 Manual Conservation Guidelines

Guidance on keeping the manual with the lift for future reference.

2.3 Compliance with Laws and Standards

List of relevant standards and directives the lift complies with.

3. Machine Structure and Components

3.1 Base Structure and Connections

Description of the base, platforms, ramps, and their connections.

3.2 Lifting Unit Details

Details of the hydraulic cylinders and control panel.

3.3 Safety Devices Explained

Overview of the safety features integrated into the lift system.

3.4 Intended Use and Limitations

Specifies how and where the scissor lift should be operated.

3.5 Prohibited Use and Behavior

Prohibited actions and risks associated with improper operation.

3.6 Internal Health & Safety Information

Notes on internal company procedures for safety and environment.

4. Technical Specifications

4.1 Technical Data Overview

Key operational parameters like capacity, lift time, weight, and temperature.

4.2 Motor Specifications

Details on the motor's power, voltage, frequency, speed, and absorption.

4.3 Hydraulic Control Unit Details

Information about the hydraulic pump, pressure, and relief valve.

4.4 Hydraulic Oil Requirements

Specifies the type of hydraulic fluid and filling instructions.

5. Safety Precautions and Devices

5.1 Critical Safety Warnings

Critical safety information to prevent injury and damage during operation.

5.2 Specific Safety Device Functions

Detailed explanation of safety devices like buzzers, switches, and valves.

6. Installation Guide and Requirements

6.1 Installation Warnings and Setup

Critical safety warnings and requirements before installation.

6.2 Installation Options and Vehicle Placement

Considerations for fixed versus mobile installation and vehicle placement.

7. Operating Instructions

7.1 Pre-Operation Checks and Setup

Steps to ensure the lift is in good condition before loading a vehicle.

7.2 Vehicle Loading Procedures

Guidelines for correctly positioning and securing vehicles on the lift.

7.3 Raising the Lift Safely

Step-by-step instructions for safely raising the vehicle.

7.4 Pre-Lowering Safety Checks

Actions to take before lowering the lift to ensure safety.

7.5 Lowering the Lift Procedures

Procedures for safely lowering the vehicle and the lift.

7.6 Vehicle Unloading

Steps for safely removing the vehicle from the lift.

8. Maintenance and Servicing

Daily Maintenance Checks

Routine checks to be performed daily for safety and performance.

Weekly Maintenance Checks

Tasks for weekly inspection to ensure lift integrity.

Monthly Maintenance Checks

Lubrication and checks required on a monthly basis.

Semi-Annual Maintenance Checks

Periodic checks for fluid levels, hoses, seals, and anchor bolts.

9. Commissioning Procedures

9.1 Check Operation

Steps to verify the lift's operational readiness after installation.

9.2 Test Hydraulic System

Procedures for testing the hydraulic system for leaks and air pockets.

10. Disposal Guidelines

10.1 Environmental Disposal Procedures

Guidelines for environmentally friendly disposal of fluids and materials.

10.2 Packaging Disposal

Instructions for disposing of packaging materials according to local regulations.

10.3 Chemical Substance Disposal

Compliance with environmental regulations for oils, grease, and chemicals.

10.4 Metals and Electronic Waste

Proper disposal methods for metal parts and electronic waste.

11. Troubleshooting Common Issues

Electric Motor Problems

Common problems and solutions related to the electric motor not running or raising.

Hydraulic System & Voltage Issues

Troubleshooting for oil leaks, pump failures, or incorrect motor voltage.

Lift Operation Failure

Solutions for issues like lift failing to raise or not lowering.

I. Hydraulic Circuit Diagram

II. Electric Wiring Diagram

III. Parts Break Down

IV. Mobile Kit Installation

Protocol of Installation

Completion Certificate

Notes for Visual and Functional Testing

1. Platform Information Checks

Verifying nameplate, labeling, and manual completeness.

2. Operating Instructions Readability

Ensuring the detailed operating instructions are present and readable.

3. Warning Label Verification

Verifying the presence and readability of warning labels.

4. Unauthorized Use Protection Verification

Checking protection measures against unauthorized operation.

5. Actuator Functionality Checks

Inspecting lifting, tilting, switching, and driving functions of actuators.

Inspection of Safety and Structural Components

6. Emergency Shutdown & Drainage Checks

Testing emergency shutdown and drainage systems.

7. Signalling Device Checks

Verifying the function and reliability of signalling devices.

8. Stable Installation Device Checks

Inspecting spirit level, supports, spindles, and bottom pan condition.

9. Supporting Structure Integrity

Checking for cracks, deformation, and wear in the supporting structure.

Inspection of Load Suspension and Mechanical Systems

10. Load Suspension Device Checks

Inspecting load suspension components like safety fences and roll-off protection.

11. Wire Rope & Cable Connection Checks

Checking wire ropes, sheaves, and pulleys for wear and damage.

12. Steel Chain & Linkage Inspection

Inspecting chains and linkings for wear, cracks, and securing.

Inspection of Hydraulic, Pneumatic and Drive Systems

13. Spindle, Nut & Rack Inspection

Checking spindles, nuts, racks, and pinions for wear and damage.

14. Hydraulic System Integrity

Inspecting oil reservoir, lines, hoses, and cylinders for leaks and condition.

15. Pneumatic System Checks

Verifying pneumatic lines, hoses, cylinders, and relief valves.

Inspection Log

Periodic Test Report

Alterations and Substantial Repairs Log

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