Operating Instructions 1 SG9M Manual
Chapter 3 Contents
Operating Instructions ................................................................................................................................ 2
Mounting Tool Sharpener: ...................................................................................................................... 2
Rottler Tool Bit Sharpener .................................................................................................................. 2
Built In Venturi Vacuum Tester: ............................................................................................................. 3
Mounting Cylinder Head: ........................................................................................................................ 3
Using the Air Flow Rollover Fixture: .................................................................................................. 3
CYLINDER HEAD ALIGNMENT .............................................................................................................. 4
Utilize the grooves in the table to align the trunion supports square to the machine. ................ 4
Overhead Cam U Clamp System ............................................................................................................ 5
Alignment and Setup: .......................................................................................................................... 7
Front to Rear Cylinder Head Alignment: ........................................................................................... 7
Left to Right Alignment: ...................................................................................................................... 7
Selection of the Pilots ............................................................................................................................. 8
Canted Valve Cylinder heads ................................................................................................................. 9
Aligning Cylinder Heads which have Canted Valve Guides ............................................................ 9
Core Drilling and Reaming Valve Guides: .......................................................................................... 10
Using RS500 Rottler Spindle Adapter and Collet Holder .500” (12.7mm): ...................................... 11
Fine Feed Engagement: ........................................................................................................................ 11
Cutting Counter Bores for Seat Rings: ............................................................................................ 12
Machining valve seats and Counter Boring: ...................................................................................... 13
Aligning Spindle to Work: ................................................................................................................. 13
Three Angle Seat Cutting Setting: ........................................................................................................... 14
Machining Valve Seat ............................................................................................................................ 15
Rottler SG9M Control Panel .............................................................................................................. 15
Safety Tips Before Proceed machining: ............................................................................................. 15
Operation Tips before Machining Valve Seats: .................................................................................. 15
SEAT MACHINING SUGGESTED RPM CHART ................................................................................... 16
To Machine the Valve seat follow the proceed below. ...................................................................... 16
Spherical Pneumatic Looking System ................................................................................................ 17
Tapping Operations: .......................................................................................................................... 18
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