RYCO RY20C - Default Chapter; Table of Contents

1MOBILE AND WORKSHOP SERIES OPERATION MANUALOctober 2018 | Version: v1-0
CONTENTS
GENERAL ...................................................................................................................................................................2-6
HECKLIST ............................................................................................................................................................................................................. 3
Pre-Delivery Checklist ............................................................................................................................................................................................ 3
Pre-Commencement Inspection ............................................................................................................................................................................. 3
SAFETY ............................................................................................................................................................................................................. 4-11
Restriction ............................................................................................................................................................................................................. 4
Danger Zones ........................................................................................................................................................................................................ 5
Safety Notes .......................................................................................................................................................................................................... 5
Hose Assembly ...................................................................................................................................................................................................... 5
Machine Installation ............................................................................................................................................................................................... 5
Safety Instruction ................................................................................................................................................................................................... 6
Battery and Oil ....................................................................................................................................................................................................... 7
Oil Fill .................................................................................................................................................................................................................... 7
Running-In ............................................................................................................................................................................................................. 7
Greasing ................................................................................................................................................................................................................ 7
Installation of Power Supply ................................................................................................................................................................................... 8
Transporting .......................................................................................................................................................................................................... 9
Base Mounting ....................................................................................................................................................................................................... 9
Danger Zones and Warning Labels ..................................................................................................................................................................10-11
OPERATION ............................................................................................................................................................12-17
START UP ..............................................................................................................................................................................................................12
Hydraulic System ..................................................................................................................................................................................................12
Functional Tests and Re-Testing ...........................................................................................................................................................................12
SELECTING THE DIE SETS ......................................................................................................................................................................................13
RY20 Die Sets ......................................................................................................................................................................................................13
RY32 Die Sets ......................................................................................................................................................................................................13
MOBILE AND WORKSHOP SERIES ...........................................................................................................................................................................14
Start Up ................................................................................................................................................................................................................14
Operation ..............................................................................................................................................................................................................14
Installing The Die Set ............................................................................................................................................................................................14
QUICK CHANGE TOOL .............................................................................................................................................................................................15
Quick Change Tool ...............................................................................................................................................................................................15
Change of a Single Die Set ..................................................................................................................................................................................15
CONTROL IDENTIFICATION .....................................................................................................................................................................................16
Digital Control Panel .............................................................................................................................................................................................16
Crimping ..............................................................................................................................................................................................................17
SPECIFICATIONS ....................................................................................................................................................18-22
RY20C ..................................................................................................................................................................................................................18
RY32C ..................................................................................................................................................................................................................19
RY20CB ...............................................................................................................................................................................................................20
RY32CB ...............................................................................................................................................................................................................21
RY32CB ...............................................................................................................................................................................................................21
Calibration ............................................................................................................................................................................................................22
MAINTENANCE ....................................................................................................................................................... 23-24
HOW TO MAINTAIN YOUR CRIMPER .........................................................................................................................................................................23
Cleaning ...............................................................................................................................................................................................................23
Lubrication/Greasing .............................................................................................................................................................................................23
Oil Change ...........................................................................................................................................................................................................23
Master Spring Change ..........................................................................................................................................................................................23
Pressure Pipes .....................................................................................................................................................................................................23
Troubleshooting ....................................................................................................................................................................................................24
TECHNICAL ............................................................................................................................................................25-34
ELECTRICAL SCHEME ............................................................................................................................................................................................25
Electrical Components List - RY20CB/RY32CB .....................................................................................................................................................26
Electrical Components List - RY20C/RY32C ..........................................................................................................................................................27
ASSEMBLY ............................................................................................................................................................................................................28
Assembly of RY20/RY32 .......................................................................................................................................................................................28
Assembly of RY20CB/RY32CB .............................................................................................................................................................................29
Assembly of RY20C/RY32C ..................................................................................................................................................................................30
Master Die Misalignment Troubleshooting ........................................................................................................................................................31-34