SANY SY60C - Page 3

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SY60C Excavator OMM

Operation and Maintenance Manual

WARNING

Read and understand all safety precautions and instructions in this manual, and the machine

labels before operating or maintaining it. Failure to follow safety messages could result in death or

serious injury. Keep this manual with the machine for reference.

SY60C Excavator

Main Page

Table of Contents5
Introduction14
About this Manual14
Documentation Package14
Operation and Maintenance Manual14
Parts Manual14
Maintenance Log14
Organization of this Manual15
Table of Contents15
Introduction15
Safety15
Machine Controls15
Machine Operation15
Maintenance15
Specifications15
Optional Equipment15
Machine Applications15
Serial Number Location16
Product Identification Plate16
Frame Serial Number16
Swing Motor Identification Plate16
Engine Identification Plate17
Hydraulic Pump Identification Plates17
Travel Motor Identification Plate17
SANY Contact Information18
Record of Serial Number and Dealer Information18
Correction Request Form19
Glossary of Acronyms20
Safety21
General Safety22
Hazard Alerts in this Manual22
Operator Safety Information22
Mount and Dismount the Machine23
Machine Safety23
Authorized Use of this Machine23
Unauthorized Use of this Machine23
Unauthorized Machine Modifications23
Escape Tool23
Fire Safety23
Electrical Fires23
Fire Extinguisher24
In Case of Fire24
Crushing Hazard24
Diesel Engine Exhaust24
Machine Decals24
Maintenance Safety25
Lockout/Tagout Procedure25
Cleaning the Machine25
Fluid Systems25
Adding Fluids to the Machine25
Refueling25
High-Pressure Fluid Lines25
Accumulator26
Electrical System26
Battery Safety26
Disconnect the Battery26
Job Safety26
Personal Protective Equipment (PPE)26
Hearing Protection26
Travel and Operation Precautions26
Inclined Areas27
Snow or Frozen Surfaces27
Avoid Backover Accidents27
Dust and Chemical Hazards27
Environmental Precautions27
Precautions in High-Voltage Areas28
Machine Controls29
Machine Overview31
Monitor32
Daily Maintenance Information Screen32
Maintenance Information Screen33
Home Screen33
Function List Screen35
System Information Screen35
Main Menu Screen36
Operation Information Screen36
Switch Signals Screen37
Joystick Screen37
Machine Configuration Screen38
Failure Codes Screen38
Global Positioning System (GPS) Information Screen39
Language Selection Screen39
Operating Mode Screen40
Flow Rate Information Screen40
Flow Rate Setting Screen41
Quick Coupler Control Screen41
Date and Time Setup Screen42
System Unlocked Screen42
Reserved Function42
Diesel Particulate Filter (DPF) Screens42
Switches45
Horn Button46
Auxiliary Hydraulic Switch46
Work Light Switch46
Windshield Wiper Switch46
Windshield Washer Switch47
Emergency Stop Switch47
Key Switch47
Throttle Control Dial48
Travel Alarm Switch48
Cab Light48
Cigarette Lighter (12V)48
Battery Disconnect Switch49
Controls50
Hydraulic Lockout Control Lever50
Joystick Controls51
Joystick SAE Mode51
Left Joystick - SAE Mode51
Right Joystick - SAE Mode51
Joystick BHL Mode52
Left Joystick - BHL Mode52
Right Joystick - BHL Mode52
Pattern Change (SAE/BHL) Valve52
Return Flow Selector Valve53
Directional Arrow53
Travel Control Levers and Pedals53
Dozer Blade Control Lever54
Boom Swing Control Pedal54
Windshield55
Opening the Windshield55
Closing the Windshield56
Lower Front Windshield57
Climate Control System58
Climate Control Panel58
Climate Control System Operation59
Air Outlet59
Ventilation59
Radio60
Radio Control Panel60
Radio Operation61
Presetting Radio Stations61
Searching Radio Stations61
Manual Tuning61
Automatic Tuning61
Sound Mode Adjustment62
Time Adjustment62
Antenna62
Escape Tool63
Fire Extinguisher63
Machine Operation65
Work Area68
General Job Safety68
Operator's Responsibilities68
Seat Belt Usage68
Operation and Maintenance Manual Check68
Daily Maintenance Record Check68
Cleaning the Machine Exterior68
Cleaning the Cab Interior68
Prestart Checks and Adjustments69
Fluid Level Checks69
Check Engine Coolant Level69
Check Engine Oil Level70
Check Fuel Level71
Add Fuel71
Check and Drain the Fuel Water Separator71
Check Hydraulic Oil Level72
Check and Fill the Windshield Washer Fluid72
Electrical Components Check73
Horn Function Check73
Seat and Seat Belt73
Seat Backrest Angle Adjustment74
Seat Weight Suspension Adjustment74
Seat Headrest Adjustment74
Seat Forward/Backward Position Adjustment74
Armrest Angle Adjustment74
Seat Belt75
Mirror Adjustment75
Antenna Adjustment75
Starting the Engine76
Idling the Engine77
Cold Weather Engine Starting77
Warm-Up Operation78
New Machine Break-In78
Engine Shutdown78
Inspection after Engine Shutdown79
Moving the Machine80
Machine Moving Precautions80
Directional Arrow80
Travel Control80
Forward Travel80
Backward Travel80
Spot Turning80
To the Left80
To the Right81
Right Turn81
Left Turn81
Stopping the Machine81
Work Equipment Control and Operation82
Arm Control - SAE Mode82
Arm Control - BHL Mode82
Boom Control - SAE Mode82
Boom Control - BHL Mode82
Bucket Control - SAE/BHL Mode82
Swing Control - SAE/BHL82
Boom Swing Pedal83
Dozer Blade Control Lever83
Restricted Operation83
Never Use Swing Force84
Never Use Traveling Force84
Do Not Operate a Cylinder to the Stroke End84
Never Operate Using Machine Weight85
Avoid Dozer Blade Impact85
Avoid Shifting Travel Directions Suddenly85
Excavating Hard or Rocky Ground85
Support the Dozer Blade85
Travel86
General Travel Instructions86
Traveling at High Speed87
Operating in Water87
Traveling on an Incline88
Precautions When Traveling on an Incline88
Engine Stalls on an Incline89
Operating on Soft Ground90
Removing a Stuck Machine90
One Track Stuck90
Two Tracks Stuck90
Towing the Machine90
Towing Point for a Light Load91
Recommended Operations91
Trenching Work91
Boom Swing Feature91
Vehicle Loading92
Leveling Operation92
Operation Precautions92
Park the Machine93
Parking the Machine on a Grade93
Cold Weather Operation94
Operating Fluids in Cold Weather94
Battery in Cold Weather94
After Daily Operation94
Machine Storage in Cold Weather94
After the Cold Season94
Long-Term Storage95
Prepare for Long-Term Storage95
During Storage95
Removing from Storage95
Starting the Engine after Long-Term Storage95
Transportation Information97
Transportation Method97
Loading and Unloading97
Loading the Machine97
Securing the Machine99
Unloading the Machine99
Lifting the Machine100
Maintenance103
Maintenance Information106
Checks before Maintenance or Repairs106
Checks after Maintenance or Repairs106
Hour Meter Reading106
Genuine SANY Parts106
SANY-Approved Lubricants106
Oil and Filter Inspection106
Collect Oil Sample106
Fuel Strainer106
Preventing Contamination106
Cleaning the Machine107
Weld, Drill, Cut, or Grind on the Machine107
Daily Inspection and Maintenance107
Inspection and Maintenance for Severe Operating Conditions108
Mud, Rain, or Snow Conditions108
Near Ocean (Salt Air) Environments108
Dusty Environments108
Cold Environments108
Other Weather Environments108
Check the Maintenance Log108
Recommended Lubricants, Fuel, and Engine Coolant109
Hydraulic Oil Description109
Fuel109
Lubrication and Grease109
Engine Coolant109
Windshield Washer Fluid109
Engine Oil Viscosity/Temperature Data110
Fluid Capacities110
Maintenance Schedule111
Daily Maintenance and Inspection111
When Required111
After the First 50 Hours111
Weekly or Every 50 Hours111
Every 100 Hours111
Every 250 Hours111
Every 3 Months or 500 Hours111
Every 6 Months or 1000 Hours112
Annually or Every 2000 Hours112
Hydraulic Breaker Maintenance Interval112
After Maintenance Is Completed112
Lubrication and Maintenance Charts113
Doors, Fuel Filler Cap, and Hood115
Cab Door115
Left and Right Rear Access Doors115
Right Front Access Door115
Unlocking/Opening the Right Front Access Door115
Closing/Locking the Right Front Access Door116
Engine Hood116
Opening the Engine Hood116
Closing the Engine Hood116
Accessory Light Outlet116
Fuel Tank Filler Cap117
Opening the Fuel Tank Filler Cap117
Closing the Fuel Tank Filler Cap117
Check the Fuel Tank Strainer117
Fuses118
Access the Fuse Panel118
Fuse Replacement118
Fuse Circuits118
Relay Circuits119
Maintenance Procedures120
Engine120
Engine Inspection120
Prestart Inspection120
Change the Engine Oil and Filter121
Collect Engine Oil Sample121
Check and Adjust the Fan Belt Tension122
Replace the Fan Belt122
Check and Replace the Air Filters122
Check the Dust Valve122
Replace Air Filters123
Check the Alternator123
Check the Starter123
Engine Cooling System124
Change the Engine Coolant124
Inspect and Clean the Cooling Package125
Inspect the Engine Coolant Pump125
Climate Control System126
Service Intervals126
Check and Adjust the Air Conditioner Compressor Belt Tension126
Two Methods of Checking Belt Tension126
Adjust the Air Conditioner Compressor Belt Tension126
Replace the Ventilation Filter127
Check Climate Control System Operation127
Fuel System127
Bleed the Fuel System127
Drain the Fuel Tank127
Replace the Secondary Fuel Filter128
Replace the Fuel Water Separator Filter Element128
Batteries129
Check the Batteries129
Remove the Batteries130
Hydraulic System131
Check the Accumulator Function131
Relieve Hydraulic System Pressure131
Check the Hydraulic Oil Level131
Add Hydraulic Oil131
Replace the Hydraulic Tank Breather Filter Element132
Replace the Hydraulic Oil Pilot Filter133
Replace the Hydraulic Oil Return Filter133
Clean and Replace the Hydraulic Oil Suction Strainer134
Collect Hydraulic Oil Sample135
Change the Hydraulic Oil135
Check the Hydraulic Hoses, Lines, and Connectors136
Track Assembly137
Check the Track Tension137
Adjust the Track Tension137
Increase the Track Tension137
Decrease the Track Tension138
Check and Add Final Drive Oil138
Change the Final Drive Oil139
Collect Final Drive Oil Sample139
Check the Final Drive Motor Mounting Fasteners140
Lubrication141
Lubrication Points141
Arm Cylinder Rod End Pin141
Boom-Arm Connecting Pin142
Arm Cylinder Base End Pin142
Boom Pin142
Boom Swing Cylinder Base End Pin142
Swing Gear143
Swing Bearing143
Boom Swing Pin143
Dozer Blade Linkage Pins143
Dozer Blade Cylinder End Pins144
Boom Swing Cylinder Rod End Pin144
Boom Cylinder Base End Pin144
Boom Cylinder Rod End Pin144
Bucket Linkage Pins145
Bucket Cylinder Rod End Pin145
Bucket Cylinder Base End Pin145
Cab146
Inspect the Cab Door Lock and Front Window Lock Catch146
Inspect and Lubricate the Cab Door Hinges and Front Window Slide Rail146
Inspect and Tighten the Windshield Wiper Arm Nut146
Bucket147
Replace the Bucket Teeth147
Remove and Install the Bucket148
Specifications149
Machine Dimensions150
Working Range151
Technical Specifications152
Lift Chart: Blade down153
Lift Chart: Blade up154
Optional Equipment155
Optional Equipment Selection156
Read Equipment Instructions156
Removal and Installation Precautions156
Operation Precautions156
Install Optional Equipment157
Remove Optional Equipment158

SANY SY60C - Page 3

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