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Sanyo MDF-U55V User Manual

Sanyo MDF-U55V
41 pages
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Service Manual
Ultra-Low Temperature Freezer
SANYO Electric Co., Ltd.
Biomedical Business Division
MDF-U55V
SM9910253
FILE No.
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Sanyo MDF-U55V Specifications

General IconGeneral
ModelMDF-U55V
CategoryFreezer
TypeUltra-Low Temperature Freezer
Frequency50Hz
Number of Doors1
Power SupplyAC
Voltage220V

Summary

Effective Models Identification

Model and Specification Overview

Identifies the specific model covered by this service manual and its voltage/frequency specifications.

Structural Specifications Overview

Physical Dimensions and Construction Materials

Details external/internal dimensions, exterior/interior finishes, and insulation type.

Compressor, Refrigerant, and System Components

Lists compressor types, refrigerants, oils, and refrigeration system type.

Included Accessories and Optional Components

Lists included accessories like keys and scrapers, and optional components.

Control Specifications and Functions

Temperature Control and Sensor Details

Covers temperature controller, setting range, display, and sensor type.

Alarm and Warning System Functionality

Details various alarms (high/low temp, door, power failure) and their triggers.

Control Panel Interface and Key Operations

Explains control panel buttons, key lock, and self-diagnosis.

Performance Specifications

Cooling Performance Metrics and Range

Specifies maximum cooling performance and temperature control range.

Power, Noise, and Pressure Ratings

Lists power source, rated power consumption, noise level, and max pressure.

Dimensional Drawings and Measurements

External and Internal Unit Dimensions

Provides detailed graphical representation of unit dimensions.

Refrigeration Circuit Diagram

Cascade System Flow and Components

Illustrates the flow of the cascade refrigeration system with components.

Cooling Unit Components List

Compressor, Condenser, and Evaporator Details

Lists detailed specifications for compressors, condensers, and evaporators.

Capillary Tubes, Refrigerant, and Dryer Specifications

Details capillary tube specs, refrigerant type, and dryer components.

Printed Circuit Board (PCB) Layout

PCB Component Placement Identification

Shows the physical layout of components on the main control PCB.

PCB Connector Pinouts and Labels

Identifies connectors and their associated functions or terminals.

PCB Connection Details

Connector Functionality and Application

Explains the purpose and connection points for each PCB connector.

Electric Parts List and Specifications

Compressors, Relays, and Capacitors Specifications

Lists electrical specifications for compressors, starting relays, and capacitors.

Sensors, Switches, and Power Supply Details

Details specifications for various sensors, switches, and the power supply unit.

Sensor Resistance Specifications Data

Temperature Sensor (502AT-1) Resistance Table

Provides temperature vs. resistance data for the 502AT-1 sensor.

PT10000 Sensor Resistance Data Table

Lists resistance values for the PT10000 temperature sensor.

Wiring Diagram Overview

Complete System Wiring Schematic

Presents a comprehensive diagram of all electrical connections within the unit.

Circuit Diagram Analysis

Control Board Electronic Circuit Schematic

Details the electronic schematic of the main control board, including ICs and components.

Control Operations and Modes

Keypad Operations and Status Code Interpretation

Explains the function of control panel keys and status codes.

Temperature Setting and Key Lock Functionality

Covers setting the chamber temperature and activating the key lock function.

Function Mode Access and Operation Guide

Details how to enter and operate various function modes.

Error Code Reference Guide

Sensor Malfunction Error Codes (E01-E08)

Lists and explains error codes related to sensor failures.

System and Battery Error Codes (E09-E10)

Details error codes for battery issues and abnormal compressor temperature.

Alarm and Warning System Details

Door and Temperature Alarm Operations

Explains the operation of door, high temp, and low temp alarms.

Power Failure Alarm and Recovery Procedures

Describes the unit's response to power interruptions and recovery.

Function Mode Codes and Displays

Sensor Temperature Display Codes (F12-F15)

Explains display codes for various sensor temperatures.

Accumulation Time Display Codes (F03, F32)

Details display codes for battery and fan motor accumulation times.

Function Mode - Calibration and Identification

Sensor Calibration Procedures (F07, F08)

Outlines calibration steps for temperature and cascade sensors.

Model Code Display Function (F17)

Describes how to display the unit's model code.

Function Mode - System Operations

Capillary Heater Forcible Operation Control (F18)

Details the F18 function for controlling the capillary heater.

Serial Communication ID Setup (F21)

Explains how to set the serial communication ID.

Function Mode - Communication Settings

Serial Communication Mode and Baud Rate (F22)

Covers setting communication mode and baud rate.

Power Supply Voltage Display (F23)

Describes how to display the unit's power supply voltage.

Remote Alarm and Buzzer Linkage Configuration (F24)

Explains how to link remote alarms with the buzzer.

Function Mode - Timer and Ratio Settings

Ring Back Time Configuration (F25)

Details setting the ring back time for audible alarms.

Running Ratio and Overload Monitoring (F26, F27)

Explains functions for displaying running ratio and overload diagnostics.

Function Mode - Delay and Version

Running Ratio Measurement Delay Settings (F28, F29)

Covers delay settings for measuring and diagnosing running ratio.

ROM Version Display (F30)

Explains how to view the unit's ROM version.

Buzzer and Fan Motor Time Settings (F31, F32)

Details setting the buzzer for filter alarms and fan motor accumulation display.

Function Mode - Voltage and Alarm Adjustments

Power Supply Voltage Adjustment (F44)

Describes how to adjust the power supply voltage display.

Alarm Delay Time Configuration (F50)

Explains setting the delay time for various alarms.

Compressor Operation Logic and Protection

Compressor H and L Control Cycles

Details the operational cycles and ON/OFF conditions for compressors H and L.

Compressor Protection Mechanisms Explained

Explains protection features for compressor H and filter sensor temperature.

Compressor Control Operational Chart

Cycle Diagram for Compressor H/L Operation

Visually represents the ON/OFF timing and conditions for compressors H and L.

Delay Time Settings and Configuration

Compressor and Temperature Alarm Delays

Details settings for compressor and temperature alarm delay times.

Door and Power Failure Alarm Delay Settings

Explains delay settings for door and power failure alarms.

Oil Logging Prevention Measures

Capillary Heater Activation Logic

Describes the purpose and action of the capillary heater to prevent oil logging.

Sensor Offset Calibration Procedures

Adjustable Sensor Offset Values and Notes

Lists sensor offset values and notes on their adjustability.

Remote Alarm Terminal Functionality

Remote Alarm Contact States Explained

Explains the switching behavior of the remote alarm contact in different conditions.

System Behavior After Reset or Interruption

Power-On Reset Behavior and Settings

Outlines system actions and settings upon power supply.

Power Failure Recovery Actions and Settings

Describes how the unit behaves after recovering from a power failure.

Indicator Lamp and Display Status

Control PCB Lamp Indicators and Status

Details the function and status of lamps on the control PCB.

Display PCB Lamp Indicators and Status

Explains the meaning of lamps on the display PCB.

Display Readout Examples and Formats

Chamber and Set Temperature Display Examples

Shows examples of how chamber and set temperatures are displayed.

Function, Error, and Lock Display Examples

Illustrates examples of function mode, error codes, and key lock displays.

Parts Layout and Component Identification

Control Panel and Door Components Location

Shows the physical locations of the control panel, door handles, and latches.

Internal Components Location (Sensors, Filter)

Identifies the placement of internal sensors and the filter.

Component Locations - Cooling and Electrical Systems

Cooling Unit Component Placement Diagram

Illustrates the locations of components within the cooling unit.

Electric Box Component Identification Diagram

Shows the arrangement and identification of components inside the electric box.

Test Data - Temperature Distribution Analysis

Temperature Uniformity at -80°C (20°C Ambient)

Presents temperature distribution data across various points at -80°C setpoint and 20°C ambient.

Temperature Uniformity at -80°C (30°C Ambient)

Presents temperature distribution data across various points at -80°C setpoint and 30°C ambient.

Test Data - Power Consumption Analysis

Power Consumption at -80°C Setpoint

Shows power consumption data at -80°C setpoint for different ambient temperatures.

Test Data - Temperature Uniformity (-70°C)

Temperature Uniformity at -70°C (20°C Ambient)

Details temperature uniformity at -70°C setpoint and 20°C ambient.

Temperature Uniformity at -70°C (30°C Ambient)

Details temperature uniformity at -70°C setpoint and 30°C ambient.

Test Data - Cycle Temperature Analysis

Cycle Temperatures at -80°C / 30°C Conditions

Graphs showing temperature fluctuations during cycle operation at -80°C/30°C.

Cycle Temperatures at -80°C / 20°C Conditions

Graphs showing temperature fluctuations during cycle operation at -80°C/20°C.

Test Data - Sample Load Test Analysis

Pull-down Temperatures with Sample Load

Graphs showing pull-down temperatures with a simulated load.

Temperature Changes During SV Shift with Load

Illustrates temperature changes when setpoint is altered with sample load.

Test Data - Sample Load Pull-up Analysis

Pull-up Temperatures with Sample Load

Graphs showing pull-up temperatures after a sample load test.

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