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Sanyo MDF-U500VX - User Manual

Sanyo MDF-U500VX
120 pages
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Service Manual
Ultra-Low Temperature Freezer
SANYO Electric Co., Ltd.
Biomedical Business Division
MDF-U500VX
MDF-U500VXC
SM9910229
FILE No.
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Sanyo MDF-U500VX Specifications

General IconGeneral
BrandSanyo
ModelMDF-U500VX
CategoryFreezer
LanguageEnglish

Summary

Effective Models

Model Information

Lists model names, product codes, and voltage/frequency specifications.

Specifications

Structural Specifications

Details dimensions, materials, insulation, and components.

Control Specifications

Temperature Controller, Sensor, and Settings

Covers temp controller, sensor, display, and alarm conditions.

Control Panel Interface

Lists the functions of keys and knobs on the control panel.

Performance Specifications

Performance Metrics

Outlines cooling performance, power consumption, noise, and pressure.

Dimensions

Unit Dimensions

Provides detailed graphical representation of unit dimensions with measurements.

Cooling Unit Parts

Compressor, Condenser, and Refrigeration Components

Lists specifications for compressors, condensers, evaporators, and refrigerants.

Refrigeration Circuit

Circuit Diagrams

Illustrates the refrigeration circuits for A and B systems, showing component flow.

Components on PCB

PCB Connector Layout

Shows a diagram of the Main PCB with labeled connectors.

Connections on PCB

Connector Pin Assignments

Details the specific connections and usage for each connector on the Main PCB.

Wiring and Circuit Diagrams

Electrical Wiring Schematic

Provides a comprehensive wiring diagram for the unit's electrical system.

Main PCB Circuit Details

Presents the detailed circuit diagram specifically for the Main PCB.

LCD Panel Specifications

Basic Screen Display Overview

Explains the layout and information shown on the LCD panel's basic screen.

Menu Button Operation

Describes how to navigate and use the menu button to access settings.

Running Operation (MENU;Set)

Chamber Temperature and Alarm Settings

Details setting chamber temperature and configuring high/low temperature alarms.

Alarm Delay and Ring Back Settings

Explains how to set alarm delay time and ring back duration.

Key Lock Function

Describes how to enable/disable the key lock and release it.

Alarm Functions

Alarm Indications and Behavior

Describes how different alarms are indicated and behave.

Log Data Management

Displaying and Transmitting Log Data

Covers viewing log data graphically and transmitting it to a PC.

Tools and Settings Menu

Initialization and Default Settings

Covers resetting parameters to factory defaults and configuring interface options.

Key Lock Password Management

Procedure for setting and managing the key lock password.

Service Mode Operations

Accessing Service Mode and Viewing Status

Steps to enter service mode and display system status.

Calibration Procedures

Guides on performing calibration for temperature and other parameters.

Maintenance Functions

Test Run and Data Management

Describes factory test runs and how to delete log data.

ROM Version and System Reboot

Information on checking ROM versions and rebooting the system.

Hardware Status Monitoring

Viewing Component Status

Instructions on how to display the status of various hardware components.

Message Indications

Error Code Explanations

Lists and explains various error codes related to sensors and circuits.

Status Codes and Alarm Types

Details status codes for ambient temp, power, overload, and alarm types.

Control Specification Details

Temperature Control Parameters

Covers settable ranges and procedures for chamber temperature control.

Error Codes and Alarm Explanations

Provides detailed explanations for error codes and alarm conditions.

Remote Alarm and Buzzer Settings

Remote Alarm Configuration

Explains remote alarm contact outputs and linking with buzzer operation.

Alarm Delay and Ring Back Configuration

Details settings for alarm buzzer suspension time and delay.

Normal Mode Operation

Compressor Operation and Protection

Describes compressor startup, shutdown, delay times, and protection mechanisms.

ECO Mode Operation

Compressor Alternate and Overlapping Runs

Explains the alternate and overlapping run modes for compressors in ECO mode.

Cooling Circuit Diagnosis

Normal Mode Diagnosis Procedures

Details the diagnosis process for cooling circuits in normal operation mode.

ECO Mode Diagnosis Procedures

Outlines diagnosis patterns for cooling circuits in ECO mode.

Fan Motor Lock Detection

Fan Motor Lock Cases and Flowchart

Explains different cases of fan motor lock detection and provides a flowchart.

Routine Maintenance and Replacements

Cabinet Cleaning and Defrosting

Instructions for cleaning the freezer cabinet and defrosting the interior.

Air Intake Port and Component Replacement

Procedures for cleaning air intake ports and replacing battery/fan motor.

Parameter Settings and Defaults

Parameter Setting Ranges

Lists various parameters and their default and settable ranges.

Parts Layout

Component Identification Diagram

Illustrates the location of major external and internal components of the freezer.

Cooling Unit Repair

Refrigerant Handling Procedures

Steps for safely collecting and charging refrigerant in the cooling circuit.

Troubleshooting Guide

Cooling Circuit and Fan Motor Issues

Diagnoses and remedies for abnormal cooling circuits and fan motors.

Sensor and Temperature Issues

Troubleshooting steps for sensor errors and condenser temperature abnormalities.

High Temperature Alarm Troubleshooting

High Temp Alarm Flowchart

A flowchart guiding through checks for high temperature alarm conditions.

Low Temperature Alarm Troubleshooting

Low Temp Alarm Flowchart

A flowchart guiding through checks for low temperature alarm conditions.

Power Failure Alarm Troubleshooting

Power Failure Alarm Flowchart

A flowchart guiding through checks for power failure alarm scenarios.

Door Alarm Troubleshooting

Door Alarm Flowchart

A flowchart guiding through checks for door alarm conditions.

Test Data - Temperature

Pull-down and Pull-up Temperature Performance

Presents temperature data under pull-down and pull-up conditions.

Test Data - Pressure and Current

Pull-down Pressure and Current Input Data

Shows pressure and current input data during pull-down tests.

Temperature Uniformity Testing

Measurement Points for Uniformity

Illustrates the 17 measurement points within the chamber for uniformity testing.

Temperature Uniformity Data (Normal Mode)

Uniformity Graphs at -80°C (Normal Mode)

Displays temperature uniformity graphs and tables for Normal mode.

Uniformity Graphs at -70°C (Normal Mode)

Displays temperature uniformity graphs and tables for Normal mode.

Temperature Uniformity Data (ECO Mode)

Uniformity Graphs at -80°C (ECO Mode)

Displays temperature uniformity graphs and tables for ECO mode.

Uniformity Graphs at -70°C (ECO Mode)

Displays temperature uniformity graphs and tables for ECO mode.

Power Consumption

Power Consumption Data

Provides data on power consumption in kWh/day for Normal and ECO modes.

Sample Load Test

Pull-down Test with Sample Load

Shows temperature performance during a pull-down test with a sample load.

Temperature Stability Test

Temperatures After Reaching Setpoint

Illustrates temperature stability after reaching setpoints of -80°C and -70°C.

Pull-up Test Data

Pull-up Temperature Performance

Presents temperature data during a pull-up test after a pull-down phase.

Introduction

Manual Usage Guidelines

Explains how to use the manual and Sanyo's warranty limitations.

Safety Precautions

General Safety Warnings and Symbols

Explains warning symbols and general safety precautions for using the unit.

Electrical Safety and Environmental Warnings

Covers precautions related to electrical hazards and specific environmental concerns.

Safe Operation Guidelines

Installation and Handling Precautions

Details safe practices for unit installation, grounding, power cord handling, and storage.

Operational Cautions

Power Source and Setting Checks

Emphasizes using dedicated power sources and checking settings after power interruptions.

Environmental Conditions

Operating Environment Requirements

Specifies acceptable indoor use, altitude, temperature, humidity, and voltage fluctuations.

Freezer Components

Component Identification Diagram

Illustrates the location of major external and internal components of the freezer.

Control Panel

LCD Panel and Button Functions

Explains the LCD panel, alarm lamp, input keys, and menu/shift keys.

Alarm Buzzer and Contrast Adjustment

Describes the functions of the alarm buzzer key and LCD contrast knob.

Ancillary Ports and Terminals

Remote Alarm Terminal Specifications

Details the remote alarm terminal's contact capacity and output states.

Air Intake Port Maintenance

Instructions for cleaning the air intake port and addressing potential door opening issues.

Installation Site Selection

Location Guidelines

Specifies ideal locations for installation, considering sunlight, ventilation, and heat sources.

Floor Stability and Environmental Factors

Emphasizes need for sturdy floor, avoiding humidity/flammable gases.

Installation Procedures

Packaging Removal and Unit Leveling

Steps for removing packaging, cleaning, and adjusting leveling feet.

Securing the Unit

Instructions on how to fix the unit to the wall using provided fixtures.

Unit Start-Up

Initial Operation and Power-Up

Guides through initial power-on, temperature setting, and alarm testing.

Operation After Power Failure

Explains unit behavior and battery charging after power interruptions.

Control Panel Functions Overview

Standby Operation and PC Connectivity

Describes setting standby conditions and using interface boards for PC data logging.

Date, Time, and Alarm Parameter Settings

Details procedures for setting date, time, and various alarm parameters.

Running Operation Menu

Chamber Temperature Adjustment

Step-by-step guide to adjust the chamber temperature setting.

High and Low Temperature Alarm Configuration

Instructions for configuring high and low temperature alarm setpoints.

Running Operation Menu

Alarm Delay Time Setting

Procedure for setting the delay time for alarm notifications.

Running Operation Menu

Ring Back Time Configuration

How to configure the duration before an alarm buzzer re-activates.

Running Operation Menu

Key Lock Function Operation

Explains how to enable/disable the key lock feature to prevent setting changes.

Running Operation Menu

Key Lock Release Procedure

Step-by-step guide to unlock the control panel using a password.

Log Data Management

Displaying and Transmitting 1-Day Log Data

How to view and transmit one day of logged temperature data.

Various Settings (MENU;Tools)

Initialization and Default Settings

Covers resetting parameters to factory defaults and configuring interface options.

Various Settings (MENU;Tools)

Setting Date, Time, and Log Interval

Procedure to configure the unit's date, time, and data logging interval.

Log Data Transmission

PC Hyper-Terminal Data Transfer

Instructions for using PC hyper-terminal to receive log data.

Various Settings (MENU;Tools)

Setting Log Interval

Details how to adjust the interval for recording temperature data.

Various Settings (MENU;Tools)

Setting Door Alarm Delay Time

Procedure to configure the time delay before a door alarm is triggered.

Various Settings (MENU;Tools)

Changing Compressor Delay Time

How to set delay times for compressor operation after power failure.

Various Settings (MENU;Tools)

Setting Key Lock Password

Instructions for setting or changing the key lock password.

Alarm Buzzer Functions

Alarm Buzzer Behavior Details

Explains how the buzzer operates for different alarms like temperature, door, and filter.

Freezer Status Monitoring

Status Indications and Remedies

Details status codes for ambient temp, power, and overload, with corresponding remedies.

Alarms and Safety Functions

Temperature and Power Failure Alarms

Describes indications and safety operations for temp, power failure, and door alarms.

Other Safety Functions

Details functions for key lock, auto-return, battery, and fan motor checks.

Routine Maintenance

Cabinet Cleaning and Defrosting

Instructions for cleaning the freezer cabinet and defrosting the interior.

Air Intake Port Cleaning

Procedures for cleaning the air intake port.

Battery Replacement

Nickel-Metal Hydride Battery Removal

Step-by-step guide for safely removing and replacing the unit's battery.

Troubleshooting Guide

Unit Operation and Alarm Issues

Addresses issues like the unit not starting and problems with the alarm system.

Cooling and Condensation Problems

Solutions for poor cooling, blocked filters, and dew condensation on the exterior.

Disposal of Unit

Battery Recycling and Disposal

Information on battery recycling and proper disposal procedures.

Temperature Recorder Installation

Attaching the Temperature Recorder

Step-by-step instructions for installing the optional temperature recorder.

Back-Up System Installation

Back-Up System Operation and Settings

Explains the operation of the optional back-up system and its temperature settings.

Interface Board Mounting

Mounting the MTR-480 Interface Board

Instructions for installing the MTR-480 interface board for PC data transmission.

LAN Interface Board Mounting

Mounting the MTR-L03 LAN Interface Board

Guide for installing the MTR-L03 LAN interface board for network connectivity.

Specifications

General Freezer Specifications

Comprehensive list of technical specifications for the freezer models.

Performance

Cooling Performance and Power Ratings

Details cooling performance, temperature ranges, power sources, and consumption.

Noise and Pressure Ratings

Specifies noise levels and maximum pressure ratings for the freezer.

Safety Check Sheet

Pre-Servicing Safety Checklist

A checklist for service engineers regarding freezer contents and contamination before maintenance.

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