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Sanyo PLV-Z1 User Manual

Sanyo PLV-Z1
67 pages
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PRODUCT CODE
1 122 115 00 PLV-Z1 (M4JA)
1 122 116 00 PLV-Z1 (P4JA)
1 122 116 02 PLV-Z1 (P4JC)
REFERENCE NO. SM5110416-00
CONTENTS
Pages
TECHNICAL SPECIFICATIONS ------------------------------------------------------------- 2
SAFETY INSTRUCTIONS --------------------------------------------------------------------- 3
LAMP REPLACEMENT -------------------------------------------------------------------- 4 - 5
INDICATORS AND PROJECTOR CONDITION ----------------------------------------- 6
TEMP. INDICATOR AND CLEANING ------------------------------------------------------ 7
DIMENSIONS ------------------------------------------------------------------------------------ 8
PROTECTIONS ---------------------------------------------------------------------------------- 9
MECHANICAL DISASSEMBLIES --------------------------------------------------- 10 - 14
OPTICAL PARTS DISASSEMBLIES ----------------------------------------------- 15 - 18
OPTICAL ADJUSTMENT--------------------------------------------------------------- 19 - 20
ELECTRICAL ADJUSTMENT --------------------------------------------------------- 21 - 24
OPTION RESISTORS ------------------------------------------------------------------------- 25
CIRCUIT BLOCK DIAGRAM ---------------------------------------------------------------- 25
POWER SUPPLY LINES -------------------------------------------------------------------- 26
POWER SOURCE LINES (IC) ------------------------------------------------------------- 27
ELECTRICAL PARTS LIST ------------------------------------------------------------ 28 - 46
MECHANICAL (OPTICAL) PARTS LIST & ACCESSORIES ----------------- 47 - 50
PIN DESCRIPTION OF DIODE, TRANSISTOR AND IC ---------------------------- 51
SCHEMATIC DIAGRAMS ------------------------------------------------------------- A1 - A6
PRINTED WIRING BOARD DIAGRAMS ------------------------------------------------ B1
Multimedia Projector
SERVICE MANUAL
FILE NO.
Model No. PLV-Z1
(U.S.A., Canada, Europe
Asia, Africa, U.K. )
ORIGINAL VERSION
Chassis No. M4J-Z100
(PLV-Z1)
NOTE: Match the Chassis No. on the
unit’s back cover with the Chassis
No. in the Service Manual.
If the Original Version Service
Manual Chassis No. does not
match the unit’s, additional
Service Literature is required. You
must refer to “Notices” to the
Original Service Manual prior to
servicing the unit.

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Sanyo PLV-Z1 Specifications

General IconGeneral
Display TechnologyLCD
Resolution1280 x 720
Brightness700 ANSI Lumens
Lamp Life2000 hours
Dimensions320 x 240 x 100 mm
Native Resolution1280 x 720
Aspect Ratio16:9
Lamp Life (economy mode)3000 hours
Throw Distance1.2 m - 10 m
Screen Size40 - 200 in
Lamp TypeUHP
Input TerminalsComposite, S-Video, VGA

Summary

Technical Specifications

Safety Instructions

Safety Precautions

Essential safety measures to follow before and during servicing.

Product Safety Notice

Identifies safety-critical components and recommends using exact replacement parts.

Service Personnel Warning

Warnings about potential hazards like eye damage from lamp and electric shock.

Lamp Replacement and Handling

Lamp Replacement Procedure

Step-by-step guide for replacing the projection lamp assembly.

Lamp Counter Reset

Instructions on how to reset the lamp replacement counter via the projector menu.

Lamp Handling Precautions

Detailed precautions for handling high-pressure lamps to prevent accidents and injury.

Indicators and Projector Condition

Maintenance and Cleaning

Warning Temperature Indicator

Explains the function of the WARNING TEMP. indicator and troubleshooting steps.

Air Filter Care and Cleaning

Procedure for cleaning the air filter to maintain cooling efficiency and projector life.

Projection Lens Cleaning

Steps for cleaning the projector's projection lens using appropriate materials.

Projector Dimensions

Protection Systems

Fuse Protection

Information on locating, checking, and replacing the main fuse for circuit protection.

Overheating Protection

Explains the two temperature monitor systems and their operation during overheating.

Mechanical Disassemblies

Cabinet and Front Removal

Steps for removing the cabinet top, main board, and front panel.

Door and AV Board Removal

Instructions for removing the door, door switch board, and AV board.

Lamp Ballast and Power Unit Removal

Steps for removing the lamp ballast unit, power unit, and fans.

Optical Unit and Filter Board Removal

Instructions for removing the optical unit, lamp assembly, and filter board.

Fans Removal

Steps for removing the cooling fans and fan cover.

Optical Parts Disassemblies and Locations

Lens Component Removal

Steps for removing the projection lens and integrator lens assemblies.

Relay Lens and Polarized Glass Removal

Instructions for removing the relay lens and polarized glass-in assemblies.

Optical Unit Top Removal

Steps for removing the top part of the optical unit.

Optical Component Locations

Diagram showing the location and key numbers of optical parts within the optical unit.

Optical Adjustment Procedures

Contrast Adjustment

Steps for adjusting the contrast of the R/G/B polarized glass mounting bases.

Integrator and Relay Lens Adjustment

Procedures for adjusting the integrator and relay lens assemblies for color uniformity.

Electrical Adjustment Procedures

Service Mode Access and Operation

How to enter and exit the service mode for electrical adjustments.

Adjustment Menu and Items

Table listing the available adjustment items and their modes.

Key Electrical Adjustments

Procedures for PSIG, Signal center DC, and Contrast adjustments.

Advanced Electrical Adjustments

Procedures for Signal Amplitude, Flicker, White Balance, and Color Shading.

Contrast Linearity Adjustment

Procedure for adjusting contrast linearity for different input modes.

Circuit Diagrams and Parts Information

Circuit Block Diagram

Block diagram illustrating the main circuit connections between boards.

Power Supply Lines

Diagram showing the power distribution from the filter unit to various components.

Electrical Parts List Introduction

Introduction to the electrical parts list, including component descriptions and safety marks.

Integrated Circuits Parts List

List of integrated circuits with their part numbers and descriptions.

Mechanical and Optical Parts List

Mechanical Parts List

List of cabinet and chassis parts with key numbers and descriptions.

Optical Parts List

List of optical parts with key numbers, part numbers, and descriptions.

Accessories List

List of accessories such as AC cords and owner's manuals.

Optical Assembly Diagrams

Diagrams illustrating the arrangement and installation of optical components.

Component Pin Descriptions

Diode, Transistor, and IC Pinouts

Diagrams showing pin configurations for diodes, transistors, FETs, and ICs.

Schematic Diagrams

Main Power and Lamp Ballast Schematics

Block diagram showing power unit, lamp ballast, and LCD panel connections.

PWB Interconnections Schematics

Diagram showing connections between main PWB, LED, and sensor boards.

Video Input and AV Circuit Schematics

Circuit details for video input signals, AV board, and associated ICs.

Digital and Analog Signal Processing Schematics

Circuit details for digital/analog signal processing and IC connections.

Decoder and A/D Converter Schematics

Circuit details for the video decoder and A/D converter ICs.

Power Supply and Control IC Schematics

Circuit details for power supply regulation and control ICs.

Timing Controller and Sample/Hold Schematics

Circuit details for timing controller and sample/hold ICs.

Fan Control and Power Fail Schematics

Circuit details for fan control, power fail detection, and voltage regulators.

Printed Wiring Board Diagrams

PWB Layouts - AV, Filter, LED, Door, Sensor, RC Boards

Diagrams showing component layout on AV, filter, LED, door, sensor, and RC boards.

Main Board PWB Layout

Component layout diagrams for the main board (Side A and Side B).

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