Important: Note the number and location of the
factory welds for installation of the underbody gusset
to the rear rail.
6. Locate and drill out all the necessary
factory welds.
7. Remove the underbody gusset from the rear rail.
Installation Procedure
Important: If the location of the original plug weld
holes can not be determined, space the plug
weld holes every 40 mm (1
1
⁄
2
in) apart.
1. Drill 8 mm (5/16 in) plug weld holes in the service
part as necessary in the corresponding locations
noted on the original panel.
2. Prepare all mating surfaces as necessary.
3. Apply 3M
®
Weld-Thru coating P/N 05916 or
equivalent to all mating surfaces.
874152
874156
874149
3-156 2003 Saturn Ion
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