10. Weld the seam along the front cut edge of the
floor panel service part. To create a solid weld
along the front of the service part with a minimum
of heat distortion, make a stitch weld along the
seam with 25 mm (1 in) gaps between each weld.
11. Clean and prepare all welded surfaces.
12. Apply sound deadening materials as necessary.
13. Paint the repaired area.
14. Apply the sealers and anti-corrosion materials to
the repair area, as necessary.
15. Install all related panels and components.
16. Connect the negative battery cable.
17. Enable the SIR system.
Wheelhouse Replacement - Rear Inner
Removal Procedure
Caution: To avoid personal injury when exposed
to welding flashes or to galvanized (Zinc Oxide)
metal toxic fumes while grinding/cutting on
any type of metal or sheet molded compound, you
must work in a properly ventilated area, wearing
an approved respirator, eye protection, earplugs,
welding gloves, and protective clothing.
Caution: Refer to SIR Caution on page 1-1 in
General Information.
1. Disable the SIR system.
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3-130 2003 Saturn Ion
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