Rail Sectioning Front Compartment -
Side Upper
Removal Procedure
Caution: To avoid personal injury when exposed
to welding flashes or to galvanized (Zinc Oxide)
metal toxic fumes while grinding/cutting on
any type of metal or sheet molded compound, you
must work in a properly ventilated area, wearing
an approved respirator, eye protection, earplugs,
welding gloves, and protective clothing.
Caution: Sectioning should be performed only in
the recommended areas. Failure to do so may
compromise the structural integrity of the vehicle
and cause personal injury if the vehicle is in a
collision.
Caution: Refer to SIR Caution on page 1-1 in
General Information.
1. Disable the SIR system.
Caution: Before servicing any electrical
component, the ignition key must be in the OFF or
LOCK position and all electrical loads must be
OFF, unless instructed otherwise in these
procedures. If a tool or equipment could easily
come in contact with a live exposed electrical
terminal, also disconnect the negative battery
cable. Failure to follow these precautions
may cause personal injury and/or damage to the
vehicle or its components.
2. Disconnect the negative battery cable.
3. Remove all related panels and components.
4. Repair as much of the damage as possible. Refer
to
Dimensions - Body on page 3-7
.
5. Remove the sealers and anti-corrosion materials
from the repair area, as necessary.
Important: Note the number and location of the
factory welds for installation of the front compartment
of the side upper rail.
6. Locate and drill out all the necessary
factory welds.
868719
874293
2003 Saturn Ion
3-39
2003 Saturn Ion
To Next Page
Loading...
Need help?
General
