Installation Procedure
Important: If the location of the original plug weld
holes can not be determined, space the plug
weld holes every 40 mm (1 1/2 in) apart.
1. Drill 8 mm (5/16 in) plug weld holes in the service
part as necessary in the locations noted from the
original panel.
2. Prepare all mating surfaces for welding as
necessary.
3. Apply 3M
®
Weld-Thru Coating P/N 05916 or
equivalent to all mating surfaces.
4. Position the rocker panel reinforcement-inner on
the vehicle. Clamp the panel in place.
5. Plug weld accordingly.
6. Clean and prepare all of the welded surfaces.
7. Install all of the related panels and components.
8. Apply the sealers and anti-corrosion materials
to the repair area, as necessary.
9. Paint the repaired area.
10. Connect the negative battery cable.
11. Enable the SIR system.
870917
870919
870916
2003 Saturn Ion
3-99
2003 Saturn Ion
To Next Page
Loading...
Need help?
General
