© Scania CV 2009 3
Contents
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Environmental responsibility .........................4
Certified engines ............................................5
Scania industrial and marine engine warranty
for industrial engines.......................................6
Safety information ........................................10
Safety precautions before running . . . . . . . . .11
Safety precautions for materials handling . . . .12
Safety precautions for care and maintenance .12
Type designations . . . . . . . . . . . . . . . . . . . . . 14
Engine management system, EMS . . . . . . . 16
Troubleshooting using flash codes for the
EMS control unit . . . . . . . . . . . . . . . . . . . . . . .20
Overview of flash codes for the EMS
control unit . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Troubleshooting using flash codes for the
EMS coordinator . . . . . . . . . . . . . . . . . . . . . . .22
Overview of flash codes for the EMS
coordinator . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Starting and driving . . . . . . . . . . . . . . . . . . . 24
First start .......................................................24
Checks before running .................................25
Starting the engine ........................................25
Starting at low temperatures . . . . . . . . . . . . . .26
Running ........................................................26
Engine speed . . . . . . . . . . . . . . . . . . . . . . . . . .26
Limp home mode . . . . . . . . . . . . . . . . . . . . . . .27
Coolant temperature . . . . . . . . . . . . . . . . . . . .27
Oil pressure . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Stopping the engine ......................................29
Checks after running ....................................29
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 30
Engines with few hours of operation ...........30
Maintenance schedule ..................................31
Lubricating oil system . . . . . . . . . . . . . . . . . 32
Oil grade .......................................................32
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Checking the oil level ...................................33
Checking oil level during operation . . . . . . . .33
Oil change ....................................................33
Maximum angles of inclination during
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Cleaning the oil filter unit ............................34
Renewing the oil filter ..................................36
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . 36
Checking coolant level .................................36
Checking coolant ..........................................37
Checking the corrosion protection . . . . . . . . .39
Changing the coolant . . . . . . . . . . . . . . . . . . .39
Cleaning the cooling system .........................40
Internal cleaning . . . . . . . . . . . . . . . . . . . . . . .41
Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Test reading of vacuum indicator .................42
Cleaning the air cleaner coarse cleaner ........42
Cleaning or changing filter element .............42
Renewing the safety cartridge ......................43
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Checking the fuel level .................................44
Changing the fuel filter .................................44
Electrical system . . . . . . . . . . . . . . . . . . . . . . 46
Checking the electrolyte level in batteries ...46
Checking the state of charge in batteries ......46
Cleaning batteries .........................................46
Renewing the battery ....................................47
Checking coolant level monitor ...................47
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . 48
Checking the drive belt .................................48
Look for leakage, rectify as necessary .........49
Check and adjust valve clearance .................50
Checking and adjusting the unit injector
rocker arms ...................................................52
Renewing (or cleaning) the closed
crankcase ventilation valve ..........................56
Preparing the engine for storage . . . . . . . . . 57
Preservative fuel . . . . . . . . . . . . . . . . . . . . . . .57
Preservative oil . . . . . . . . . . . . . . . . . . . . . . . .58
Preparation for storage . . . . . . . . . . . . . . . . . .58
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Taking out of storage . . . . . . . . . . . . . . . . . . .59
Technical data . . . . . . . . . . . . . . . . . . . . . . . . 60
Fuel ...............................................................62
Alphabetical index . . . . . . . . . . . . . . . . . . . . . 64
Scania Assistance . . . . . . . . . . . . . . . . . . . . . . 65
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