SCHUNK SWS Series User Manual

Original Operating Manual
Assembly and Operating Manual
SWS 005 – 300
Quick-Change-System

SCHUNK SWS Series Specifications

General

Brand	SCHUNK
Model	SWS Series
Category	Industrial Equipment
Language	English

Summary

Basic Safety Notes

Intended Use

Personal Protective Equipment

Details the required PPE for working on and with the product.

Notes on Safe Operation

Provides guidelines to prevent hazards from incorrect handling and assembly.

Malfunctions

Fundamental Dangers

General safety precautions and fundamental risks associated with the product.

Protection during Handling and Assembly

Safety measures to prevent injury during handling and assembly.

Protection during Commissioning and Operation

Safety measures to prevent injury during commissioning and operation.

Protection Against Dangerous Movements

Safety measures to prevent injury from unexpected or dangerous movements.

Notes on Particular Risks

Highlights specific risks like falling objects and unexpected movements.

Technical Data

Assembly

Interface Plate Design and Mounting

Mechanical Connection

Details on fastening procedures, mounting surfaces, and tightening torques.

Fastening the Quick-Change Head (SWK)

Instructions for fastening the SWK using screws and cylinder pins.

Fastening the Quick-Change Adapter (SWA)

Details on selecting and fastening the SWA with appropriate screws.

Tightening Torque

Recommended tightening torques for mounting screws on SWK and SWA.

Pneumatic Connection

Information on air supply requirements and connection types.

Valve Requirements and Connections

Sensors - Piston Stroke Control

Details on using proximity sensors for lock/unlock status detection.

Piston Stroke Control with SIP-plate

Piston Stroke Control Integrated in Body

Optional Module Installation

Operation

Conditions for Coupling

Key conditions and procedures for successfully coupling the tool changer.

Fail-Safe Operation

Explanation of fail-safe behavior and precautions during air pressure loss.

Conditions for Uncoupling

Key conditions and procedures for successfully uncoupling the tool changer.

Troubleshooting

Troubleshooting: Head (Balls) Not Moving

Identifies causes and corrective actions for a non-moving head.

Troubleshooting: Incorrect Clamping

Addresses issues where the head does not clamp the adapter correctly.

Troubleshooting: Reducing Clamping Force

Diagnoses causes for decreased clamping force between head and adapter.

Maintenance and Care

Preventive Maintenance

Schedule and guidelines for routine preventive maintenance of the product.

Lubrication

Information on external and internal lubrication procedures and types.

External Lubrication

Internal Lubrication

Locking Mechanism and Alignment Pins Cleaning/Lubrication

Detailed procedure for cleaning and lubricating the locking mechanism components.

Cleaning SWA Bearing Race and Alignment Pin Bushings

Service of the Sensors

Procedures for testing, adjusting, and replacing proximity sensors.

Proximity Sensor Service (SWS-011)

Detailed steps for SWS-011 proximity sensor adjustment, testing, or replacement.

Proximity Sensor Service (SWS 020-150)

Magnetic Proximity Sensor Service (SWS-007)

Lock/Unlock Sensor Assembly Replacement (SWS 040Q-160)

Alignment Pins

Disassembly of SWK Quick-Change Head

SWK Disassembly (SWS 005 - 011)

SWK Disassembly (SWS 020 - 300)