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SIGMATEK MDP 101-1 - User Manual

SIGMATEK MDP 101-1
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MDP 101-1
05.06.2020 Page 1
Power Supply Module 400 V/480 V MDP 101-1
1 Overview
The MDP 101 is a power supply module with a
3 kVA rating at an input voltage of 400/480 V.
MDD 100 is a small to midsize power range servo drive
system, especially developed for multi-axial applications in
the low, middle and high performance range.
It is fully integrated in the Lasal operating system and has 1
to 8 servo axes.
Depending on the supply module used and the motor type,
the system is a 1-phase 230 VAC or a 3-phase 400-480 VAC
system.
Four axis modules are available, two single-axis modules for
230 V and 400 V and two dual-axes module for 230 V and
400 V, which have a scalable output current range of the 2
axes.
The supply module and the axes modules are put on a
module carrier, which is mounted on the mounting plate of
the cabinet.
The current, speed, and position control of the up to 8 axes
work with a cycle time of 62.5 µs. MDD 100 has a high flexibility in connection of various
feedback systems.
VARAN connects the servo drive system to the machine controller.
Integrated safety functions “Safe Torque off” STO and “Safe Stop 1” SS1 with a high safety
level ease the integration into the safety concept of the machine.

Table of Contents

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SIGMATEK MDP 101-1 Specifications

General IconGeneral
BrandSIGMATEK
ModelMDP 101-1
CategoryPower Supply
LanguageEnglish

Summary

Overview of the MDP 101 Power Supply

Components of a Servo System

Describes the components of the servo system, including power and axis modules.

General Information and Safety

About This Manual

Explains the content and structure of the manual for user guidance.

Symbols Used in This Manual

Lists and explains all symbols and icons used throughout the document.

Safety Instructions

Details critical safety precautions for handling and operating the equipment safely.

Prescribed Use

Defines the intended and correct operational use of the servo drive system.

Non-Prescribed Use

Lists prohibited uses and conditions that must be avoided to ensure safety.

Nameplate Information

Explains the information found on the product's nameplate for identification.

Block Diagram and System Concept

Illustrates the system's architecture and operational concept for better understanding.

Technical Data for Power Supply Module

Provides detailed technical specifications for the power supply module.

Safety Conformity and Standards

Lists safety standards and certifications the product complies with.

Ambient Conditions, Ventilation, and Mounting

Covers environmental requirements, ventilation, and mounting guidelines for installation.

Auxiliary Power Supply Requirements

Details the requirements for the auxiliary power supply and holding brake connections.

Installation and Setup Procedures

Important Installation Instructions

Provides essential instructions before starting the installation process.

Safety Function Setup Instructions

Details critical instructions specifically for the safety function setup.

Switchgear Cabinet Planning

Guides the planning and layout of the switchgear cabinet for optimal installation.

Power Supply Module Connection Diagram

Shows the connection diagram and pin assignments for the power supply module.

Grounding Procedures

Explains the grounding procedure for the MDD module and system.

Mechanical Construction and Mounting

Details the mechanical dimensions and mounting requirements for the system.

Connector Properties and Types

Describes the mechanical properties and types of the interface connectors for easy installation.

Wire Sizing Recommendations

Provides recommendations for wire sizing based on EN 60204 for safety and performance.

External Fusing Guidelines

Explains how to calculate and select external fuses for mains and auxiliary supplies.

Mains Supply Options for MDP 101-1

Outlines different options for connecting the mains supply to the MDP 101-1.

Usage of Cooling Units

Guides the correct usage of cooling units to prevent condensation and ensure thermal management.

Servo Amplifier Turn On;Off Response

Illustrates the sequence of turn-on and turn-off signals for the servo amplifier.

Holding Brake Control Logic

Explains the timing and control signals for the holding brake operation.

Safety Function Implementation and Operation

Safety Function Implementation Overview

Details the internal switching circuit implementation of the safety functions.

Block IN Functionality

Describes the function of the input block IN for generating supply voltage.

AMV, OPTO 01, and OPTO 02 Block Functions

Explains the role of AMV, OPTO 01, and OPTO 02 blocks in the safety circuit.

CONTR, AMP, and Transformer Block Functions

Describes the function of control and power supply blocks for driver voltage.

G01 and REL01 Block Functions

Explains the function of relay output blocks for safety status indication.

Safety Function Operation

Explains how ENABLE_L and ENABLE_H inputs control safety and normal operation.

Safety Function Testing Procedures

Outlines the procedures and timing for testing the safety function.

Safety Function Test Conditions

Specifies the starting conditions and expected results for the function test.

Example Connection with Switching Contacts

Shows a wiring example for safety functions using conventional switch contacts.

Example: Safety PLC Application

Illustrates a safety PLC application for the drive's safety functions.

Interfaces and Connectivity

Mains Input (X2) Connection

Details the preparation and connection of the mains input for power.

Auxiliary 24 V and Holding Brake Supply (X2)

Explains the connection and usage of auxiliary 24V and holding brake supplies.

DC-Link Connection (X2)

Describes the DC-link connection for power sharing between drives.

Motor Connector (X11, X21)

Details the standard configuration for connecting the motor.

Standard Motor Connection Configuration

Shows the standard wiring for the motor connector.

Feedback Device Interfaces (X12, X22)

Lists the types of feedback devices supported by the servo drive.

Resolver Feedback Details

Details the connection and specifications for resolver feedback.

EnDat Feedback Interface

Explains the EnDat® encoder interface and cable length limits.

Hiperface Feedback Interface

Describes the Hiperface® encoder interface and maximum cable length.

Sine Encoder Feedback System

Details the Sine Encoder Feedback system and cable length limits.

Sanyo Denki Motor Connectivity

Explains how to connect Sanyo Denki motors with absolute encoders.

Panasonic Feedback Analysis

Covers the Panasonic feedback analysis and maximum cable length.

BiSS C Feedback Interface

Details the BiSS C feedback analysis and maximum cable length.

Maintenance and Repair

Component Replacement and Repair

Provides instructions for replacing components and outlines the repair process.

Appendix and Troubleshooting

Transport, Storage, and Disposal Guidelines

Covers guidelines for transporting, storing, and disposing of the servo drive.

Troubleshooting and Fault Elimination Methods

Details methods for diagnosing and eliminating faults and warnings using displays and LEDs.

Seven-Segment Display Error Codes

Explains the meaning of codes shown on the seven-segment display for diagnostics.

LED Status Indication

Describes the status indicated by the green and red LEDs on each axis module.

Common Drive Malfunctions and Remedies

Lists common drive malfunctions, their causes, and suggested remedies.

Status Register Interpretation

Explains the status register bits for error and status information.

VARAN Recommended Shielding Practices

Wiring VARAN from Cabinet to External Components

Guides wiring VARAN components from the control cabinet to external nodes.

VARAN Wiring Outside the Control Cabinet

Details wiring VARAN bus cables outside the control cabinet using IP67 components.

Shielding VARAN Wiring Within Control Cabinet

Explains how to shield VARAN bus lines within the control cabinet to prevent interference.

Connecting Noise-Generating Components

Advises on shielding placement for components that generate electromagnetic noise.

Shielding Between Two Control Cabinets

Recommends shielding at entry points when connecting two control cabinets via VARAN bus.