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SJ 8831E
Skyjack SJ 8831E User Manual
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SK
YJACK
, P
age 4
SJ800 - E Series
Battery Powered
Section 2 - List of T
ables
T
able 2-2. Owner
’s Annual Inspection Record
60141AB
Owner’s Name
Recording Year #
Recording Date
Model Number:
____________________________
Serial Number:
____________________________
9
123
8
567
4
As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual inspection has
been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13 months.
Inspected By
13
15
Table of Contents
Table of Contents
3
Section 1 - about Your Aerial Platform
5
Aerial Platform Definition
5
Purpose of Equipment
5
Use of Equipment
5
Manual
5
Operator
5
Scope of this Manual
6
Operator Safety Reminders
7
Electrocution Hazard
7
Safety Precautions
8
Table of Contents
11
Table 2-1B. Specifications and Features - Ce
13
Table 2-3A. Maximum Platform Capacities (Evenly Distributed) - Ansi/Csa
15
Table 2-3B. Maximum Platform Capacities (Evenly Distributed) - Ce
16
Sj800 - E Series
17
Section 4 Troubleshooting Information
40
Introduction
41
1. All Controls Inoperative
42
2. All Controls Inoperative from Platform
43
3. Base Controls Inoperative
43
4. up Circuit Inoperative from Platform
43
5. up Circuit Inoperative from Base
44
6. down Circuit Inoperative
44
7. Platform Does Not Steer Left or Right
44
10. Forward and Reverse Drive Inoperative
45
8. no Steer Right
45
9. no Steer Left
45
11. Forward Drive Inoperative
46
12. Reverse Drive Inoperative
46
13. Forward and Reverse Slow Speed Only
46
14. Brake Not Releasing
46
15. Lift/Traction Shift Circuit Inoperative
47
16. Power Extension Deck Inoperative
47
17. Outrigger Circuit Inoperative
48
Sevcon Electrical System Flash Codes
49
1. All Controls Inoperative
50
2. All Systems Sluggish
50
3. Brake will Not Release
50
6. Work Platform Does Not Lift
50
Brakes will Not Release and no Steering
50
No Steer Left or Right
50
10. Powered Extension Platform will Not Extend or Retract
51
11. Work Platform Does Not Shift between Lift and Drive
51
7. Work Platform Lifts Slowly
51
8. Platform Drifts down
51
12. Outrigger Inoperative
52
Section 5 Maintenance and Service
53
General Maintenance Hints
54
Maintenance and Inspection Schedule
54
Operators Responsibility for Maintenance
54
Owners Annual Inspection Record
54
Hydraulic System and Component Maintenance and Repair
55
System Gearbox and Brake Pressure Adjustments
58
Brake Adjustment Procedure
59
Proximity Switch Replacement and Adjustment Procedure
60
Proximity Switch Test Procedure
61
Sevcontroller Adjustment and Diagnostics
62
Tachometer Board Pin Reference
69
Tachometer Generator Testing Procedure
70
List of Illustrations
72
Figure 6.1-1. Main Platform and Railings
74
Figure 6.1-2. 4 Ft. Roll-Out Extension Platform Assembly
77
Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly
79
Figure 6.1-8. Powered Extension Platform Control Box Assembly
88
Figure 6.1-9. Control Box Assembly
90
Figure 6.1-12. Air Hose to Platform Option
98
Figure 6.2-3. Hydraulic Hose Connections- Scissors
105
Figure 6.2-5. Lift Cylinder Manifold Assembly
111
Figure 6.3-1. Base, Axles and Wheels
113
Figure 6.3-2. Electrical Components - Base
116
Figure 6.3-3. Hydraulic Hose Connections - Base
119
Figure 6.3-4. Front Drive Axle Assembly - 4-Wheel Drive Machines
121
Figure 6.3-5. Front Idle Axle Assembly - 2 Wheel Drive Machines
124
Figure 6.3-7. Pump, Gear Box and Drive Motor Assembly
128
Figure 6.3-8. Gearbox Assembly
130
Figure 6.3-9. Disc Brake Assembly
132
Figure 6.3-11. Rear Drive Axle Assembly
136
Figure 6.3-12. Battery Roll-Out Tray Assembly
138
Figure 6.4-1. Hydraulic Oil Tank/Charger Cabinet Assembly
141
Figure 6.4-2. Hydraulic Oil Tank Assembly
143
Figure 6.4-3. Hydraulic Hose Connections - Hydraulic Electric/Tray
145
Figure 6.5-1. Hydraulic/Electric Cabinet Assembly
155
Figure 6.5-2. Auto Reset Brake Manifold Assembly
158
Figure 6.5-3. Main Manifold Assembly
159
Figure 6.6-1. Base Control/Electrical Panel Assembly
161
Figure 6.6-2. Sevcon Battery Cable Layout
163
Figure 6.6-3. Panel Layout
165
Figure 6.6-4. Proximity and Tachometer Harness
167
Figure 6.6-5. Control Cable Harnesses
168
Figure 6.6-6. Devices Connector Layout a
169
Figure 6.6-7. Devices Connector Layout B
171
Figure 6.7-2 Hydraulic Outrigger Option - Hydraulic Hose Connections
179
Figure 6.7-5. Hydraulic Outrigger Option - Control Box Assembly
186
Figure 6.7-7. Scissor Guard Option
189
Figure 6.7-9. Work Light Option
193
Figure 6.8-2. Labels and Nameplates
195
Figure 6.8-3. Labels - Outrigger
198
4
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Skyjack SJ 8831E Specifications
General
Brand
Skyjack
Model
SJ 8831E
Category
Boom Lifts
Language
English
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